Blow molded, backfilled process and product
First Claim
1. A method of forming a resilient armrest for chairs comprising;
- forming a substantially hollow rectangular body in a blow mold having an elongate rectangular recess in one side;
cutting a plurality of apertures in said elongate recess;
inserting a mounting bracket adapter through said plurality of apertures in said elongate recess into said hollow body;
backfilling said hollow body behind said mounting bracket adapter with a resilient foam;
whereby a resilient armrest for attachment to an arm mounting bracket of a chair is formed.
1 Assignment
0 Petitions
Accused Products
Abstract
A method of making a chair component by forming a hollow enclosure in a blow mold, cutting an aperture in a recess on one side of the hollow enclosure just big enough to receive a rigid bracket adapter insert, then filling the hollow interior with a resilient foam behind the rigid bracket adapter insert. The hollow enclosure is in the shape of an armrest and has a recess shaped to fit an arm bracket or substrate of a chair. Three apertures are cut in the recess leaving some material to retain structural integrity of the hollow enclosure skin. The rigid bracket adapter insert is installed through one of the apertures and has a rectangular peripheral ridge to fit around the interior wall of the rectangular recess. The hollow enclosure is then backfilled with a foam behind the rigid bracket adapter insert forming an integral resilient low-cost armrest.
-
Citations
9 Claims
-
1. A method of forming a resilient armrest for chairs comprising;
-
forming a substantially hollow rectangular body in a blow mold having an elongate rectangular recess in one side;
cutting a plurality of apertures in said elongate recess;
inserting a mounting bracket adapter through said plurality of apertures in said elongate recess into said hollow body;
backfilling said hollow body behind said mounting bracket adapter with a resilient foam;
whereby a resilient armrest for attachment to an arm mounting bracket of a chair is formed. - View Dependent Claims (2, 3, 4, 5, 6, 7)
-
-
8. A method of forming a chair component comprising;
-
forming a hollow sealed enclosure in the shape of a chair component;
trimming excess material from said hollow sealed enclosure;
forming a rectangular recess on one side of said hollow sealed enclosure;
emitting a purality of apertures in said recess on one side of said chair shaped component;
inserting a rigid plate through said plurality of apertures into the interior of said hollow sealed enclosure;
injecting a synthetic foam material behind said rigid plate to fill said hollow sealed enclosure;
whereby said rigid plate is firmly held against said opening in said recess thereby forming a chair component. - View Dependent Claims (9)
-
Specification