Method and system for matching flow rate

• US 6,746,606 B2
• Filed: 01/11/2002
• Issued: 06/08/2004
• Est. Priority Date: 01/11/2002
• Status: Expired due to Fees

• Current Assignee: Delphi Technologies, Inc. (BorgWarner Incorporated), Scott A. McBain
• Original Assignee: Delphi Technologies, Inc. (BorgWarner Incorporated)
• Inventors: Fulks, Gary C., Pfeil, Michael C.
• Primary Examiner(s): DRODGE, JOSEPH W
• Application Number:
  US10/045,700
• Publication Number:
  US 20030132161A1
• Time in Patent Office: 879 Days
• Field of Search: 210/85, 210/87, 210/96.2, 210/97, 210/103, 210/137, 210/321.71, 210/646, 210/739, 210/929, 73/10.1, 73/10.2, 73/11.6, 73/13.5, 738/61, 731/96, 738/614.2, 137/2, 137/8, 137/98, 137/100, 137/101.19, 137/565.11, 604/4.01, 604/5.01, 604/65, 604/67
• US Class Current: 210/646
• CPC Class Codes: F04B 2203/0209 Rotational speed
• CPC Class Codes: F04B 2205/09 Flow through the pump
• CPC Class Codes: F04B 2207/041 of flow
• CPC Class Codes: F04B 49/20 by changing the driving speed
• CPC Class Codes: Y10S 210/929 Hemoultrafiltrate volume measurement or control processes
• CPC Class Codes: Y10T 137/0368 By speed of fluid
• CPC Class Codes: Y10T 137/85986 Pumped fluid control

Abstract

A flow rate of unconnected first and second fluid flows is matched, such as, but not limited to, matching the flow rate of the replacement water stream with the waste water stream in kidney dialysis. The first and second flow paths are interconnected so substantially the same flow from a positive displacement pump in the first path encounters a flow-rate transducer in the second path. Transducer readings are taken for various values of the controllable pump speed of the pump. Then, the first and second flow paths are disconnected, a transducer reading is taken, and the flow rate of the fluid flow in the first flow path is controlled by controlling the pump speed using the value of the pump speed from the previous interconnected paths which corresponds to the value of the transducer reading from the previous interconnected paths which matches the transducer reading for the disconnected paths.

Claims

1. A method for matching the flow rate of first and second fluid flows in respective, fluidly-unconnected first and second flow paths, wherein the first flow path includes a first flow source which includes a positive displacement pump having a controllable pump speed, wherein the second flow path includes a second flow source and a flow-rate transducer, and wherein the method comprises the steps of:

a) shutting off the second flow source;

b) fluidly interconnecting the first and second flow paths creating an interconnected flow path which allows substantially the same flow from the positive displacement pump of the first flow source to encounter the flow-rate transducer;

c) after steps a) and b), obtaining readings from the flow-rate transducer for various values of the pump speed;

d) after step c), disconnecting the fluid interconnection between the first and second flow paths;

e) turning on the second flow source;

f) after steps d) and e), obtaining a reading from the flow-rate transducer; and

g) controlling the flow rate of the first fluid flow to match the flow rate of the second fluid flow by controlling the pump speed using the value of the pump speed in step c) which corresponds to the reading of the flow-rate transducer in step c) which substantially matches the reading of the flow-rate transducer in step f).

2. The method of claim 1, wherein the flow-rate transducer is an uncalibrated flow-rate transducer.

3. The method of claim 2, wherein the flow-rate transducer is an uncalibrated differential pressure transducer.

4. The method of claim 2, wherein the positive displacement pump is an uncalibrated positive displacement pump.

5. The method of claim 4, wherein the positive displacement pump is an uncalibrated peristaltic pump.

6. The method of claim 4, wherein the flow-rate transducer is an uncalibrated flow-rate transducer.

7. The method of claim 6, wherein the flow-rate transducer is an uncalibrated differential pressure transducer.

8. The method of claim 7, wherein the positive displacement pump is an uncalibrated peristaltic pump.

9. The method of claim 8, wherein the first flow path is a water replacement flow path of a kidney dialysis machine, and wherein the second flow path is a waste water flow path of the kidney dialysis machine.

10. The method of claim 1, wherein the first flow path is a water replacement flow path of a kidney dialysis machine, and wherein the second flow path is a waste water flow path of the kidney dialysis machine.

11. A fluid flow-rate matching system comprising:

a) a first fluid flow path having in series a first flow source and a first valve, wherein the first flow source includes a positive displacement pump having a controllable pump speed;

b) a second fluid flow path having in series a second valve and a flow-rate transducer;

c) a fluid interconnection path having in series a first end, an interconnection valve, and a second end, wherein the first end is in fluid communication with the first fluid flow path between the first valve and the positive displacement pump, and wherein the second end is in fluid communication with the second fluid flow path between the second valve and the flow-rate transducer; and

d) a computer operable for obtaining data representing various values of the pump speed of the positive displacement pump and representing readings of the flow-rate transducer corresponding to the values of the pump speed taken with the first valve fully shut, the interconnection valve fully open, and the second valve fully shut, and controlling the pump speed from a reading of the flow-rate transducer taken with the first valve fully open, the interconnection valve fully shut, and the second valve fully open and from the data.

12. The system of claim 11, wherein the flow-rate transducer is an uncalibrated flow-rate transducer.

13. The system of claim 12, wherein the flow-rate transducer is an uncalibrated differential pressure transducer.

14. The system of claim 12, wherein the positive displacement pump is an uncalibrated positive displacement pump.

15. The system of claim 14, wherein the positive displacement pump is an uncalibrated peristaltic pump.

16. The system of claim 14, wherein the flow-rate transducer is an uncalibrated flow-rate transducer.

17. The system of claim 16, wherein the flow-rate transducer is an uncalibrated differential pressure transducer.

18. The system of claim 17, wherein the positive displacement pump is an uncalibrated peristaltic pump.

19. The system of claim 18, wherein the first flow path is a water replacement flow path of a kidney dialysis machine, and wherein the second flow path is a waste water flow path of the kidney dialysis machine.

20. The system of claim 11, wherein the first flow path is a water replacement flow path of a kidney dialysis machine, and wherein the second flow path is a waste water flow path of the kidney dialysis machine.

21. A method for matching the flow rate of first and second fluid flows in respective, fluidly-unconnected first and second flow paths, wherein the first flow path includes a first flow source which includes a positive displacement pump having a controllable pump speed, wherein the second flow path includes a second flow source and a flow-rate transducer, wherein the flow-rate transducer is the only flow-rate transducer of the second flow path, wherein the first flow path is devoid of a flow-rate transducer, and wherein the method comprises the steps of:

a) shutting off the second flow source;

b) fluidly interconnecting the first and second flow paths creating an interconnected flow path which allows substantially the same flow from the positive displacement pump of the first flow source to encounter the flow-rate transducer;

c) after steps a) and b), obtaining readings from the flow-rate transducer for various values of the pump speed;

d) after step c), disconnecting the fluid interconnection between the first and second flow paths;

e) turning on the second flow source;

f) after steps d) and e), obtaining a reading from the flow-rate transducer; and

g) controlling the flow rate of the first fluid flow to match the flow rate of the second fluid flow by controlling the pump speed using the value of the pump speed in step c) which corresponds to the reading of the flow-rate transducer in step c) which substantially matches the reading of the flow-rate transducer in step f).