Wheel drive unit

• US 6,749,517 B2
• Filed: 11/05/2002
• Issued: 06/15/2004
• Est. Priority Date: 08/22/2000
• Status: Expired due to Term

• Current Assignee: NSK Limited
• Original Assignee: NSK Limited
• Inventors: Ouchi, Hideo
• Primary Examiner(s): BINDA, GREGORY JOHN
• Application Number:
  US10/288,101
• Publication Number:
  US 20030060294A1
• Time in Patent Office: 588 Days
• Field of Search: 464/145, 464/178, 464/906, 301/105.1, 301/124.1, 384/544, 180/252
• US Class Current: 464/178
• CPC Class Codes: B60B 27/00 Hubs non-metallic B60B5/00; of high resiliency B60B9/00
• CPC Class Codes: B60B 27/0005 with ball bearings
• CPC Class Codes: B60B 27/0026 of the radial type, e.g. splined key
• CPC Class Codes: B60B 27/0042 characterised by the fixation of the homokinetic joint to the hub
• CPC Class Codes: B60B 27/0084 caulking to fix inner race
• CPC Class Codes: B60B 27/0094 one or more of the bearing races are formed by the hub
• CPC Class Codes: F16C 19/186 with three raceways provided integrally on parts other than race rings, e.g. third generation hubs
• CPC Class Codes: F16C 2226/50 Positive connections
• CPC Class Codes: F16C 2240/42 Groove sizes
• CPC Class Codes: F16C 2326/02 Wheel hubs or castors in general B60B
• CPC Class Codes: F16C 33/64 Special methods of manufacture
• CPC Class Codes: F16C 35/0635 the bore of the inner ring being of special non-cylindrical shape which co-operates with a complementary shape on the shaft, e.g. teeth, polygonal sections
• CPC Class Codes: F16D 2003/22326 Attachments to the outer joint member, i.e. attachments to the exterior of the outer joint member or to the shaft of the outer joint member
• CPC Class Codes: F16D 2250/00 Manufacturing; Assembly
• CPC Class Codes: F16D 2300/10 Surface characteristics; Details related to material surfaces
• CPC Class Codes: F16D 3/223 the rolling members being guided in grooves in both coupling parts
• CPC Class Codes: Y02T 10/86 Optimisation of rolling resistance, e.g. weight reduction
• CPC Class Codes: Y10S 464/906 Torque transmitted via radially spaced balls

Abstract

A wheel drive unit comprises a bearing unit for wheel drive which is light in weight and low in cost. The components constituting the bearing unit for wheel drive have optimum properties to secure the durability thereof. Of the components constituting the bearing unit for wheel drive, the portions indicated by a diagonal grid hatching are quench-hardened with the other portions being not quench-hardened and left as they are, whereby the rolling fatigue life and wear-resistance of the components are improved and cracking is prevented.

Claims

1. A vehicle wheel drive unit comprising a rolling bearing unit for a vehicle wheel, a constant velocity joint unit and a snap ring,

the constant velocity joint unit comprising a first constant velocity joint having an output portion and a input portion connected to an output portion of a differential gear, a transmission shaft having an output end and an input end connected to the output portion of the first constant velocity joint, and a second constant velocity joint having an output portion and an input portion connected to the output end of the transmission shaft,

the rolling bearing unit for vehicle wheel comprising an outer ring having an inner peripheral surface formed with outer ring raceways and being not rotatable during use, a hollow hub having an outer peripheral surface formed with a flange for supporting a vehicle wheel near the outer end thereof, with a first inner ring raceway at the middle portion thereof, and with a small diameter step portion formed near the inner end thereof, an inner ring having an outer peripheral surface formed with a second inner ring raceway and securely fitted onto the small step portion of the hub, the hub having the inner end plastically deformed radially outward to form a crimped portion, a plurality of rolling members rotatably provided between each of the outer ring raceways and the first and second inner ring raceways, and a spacer formed separate from the inner ring and securely connected to the hub and having an inner end face and an outer peripheral surface formed with a first spline portion therein,

the second constant velocity joint comprising a drive member having an inner peripheral surface at the outer end thereof formed with a second spline portion in spline engagement relation with the first spline portion, and an outer ring provided at the inner end thereof,

a first engagement portion comprising a radially inner groove provided on the outer peripheral surface of the spacer,

a second engagement portion comprising a radially outer groove provided on the inner peripheral surface at the outer end of the drive member,

the snap ring spanned between the first engagement portion and the second engagement portion to prevent disengagement between the first spline section and second spline section, the small diameter step portion of the hub having a stepped face at the innermost end thereof,

the inner ring having an outer end face abutted to the stepped face,

on the outer peripheral surface of the hub, at least the first inner ring raceway and the stepped face being quench-hardened,

on the inner peripheral surface of the hub, at least a portion located on the inner diameter side of the quench-hardened stepped face, and the crimped portion being not quench-hardened,

at least one of the grooves provided on the spacer and the drive member being not quench-hardened,

the outer ring of the second constant velocity joint being formed with outside engagement groove portions on the inner peripheral surface thereof with cage guide portions each existing between a circumferentially adjacent pair of the outside engagement groove portions,

on the inner peripheral surface of the outer ring of the second constant velocity joint, at least the outside engagement groove portions and the cage guide portions being quench-hardened, and

wherein the inner end face of the spacer is retained by the crimped portion of the hub to prevent the spacer and inner ring from coming out of the small diameter step portion, wherein the first spline portion is a male spline portion formed on the outer peripheral surface of the spacer while the second spline portion is a female spline portion provided on the inner peripheral surface at the outer end of the drive member formed in a generally substantially cylindrical shape.

2. A vehicle wheel drive unit comprising a rolling bearing unit for vehicle wheel, a constant velocity joint unit and a snap ring,

the constant velocity joint unit comprising a first constant velocity joint having an output portion and an input portion connected to an output portion of a differential gear, a transmission shaft having an output end and an input end connected to the output portion of the first constant velocity joint, and a second constant velocity joint having an output portion and an input portion connected to the output end of the transmission shaft,

the rolling bearing unit for vehicle wheel comprising an outer ring having an inner peripheral surface formed with outer ring raceways and being not rotatable during use, a hollow hub having an outer peripheral surface formed with a flange for supporting a vehicle wheel near the outer end thereof, with a first inner ring raceway at the middle portion thereof, and with a small diameter step portion formed near the inner end thereof, an inner ring having an inner end portion and an outer peripheral surface formed with a second inner ring raceway and securely fitted onto the small diameter step portion of the hub, the hub having the inner end plastically deformed radially outward to form a crimped portion to prevent the inner ring from coming out of the small diameter step portion, and a plurality of rolling members rotatably provided between each of the outer ring raceways and the first and second inner ring raceways, and the inner end portion of the inner ring having an inner end face and an outer peripheral surface formed with a first spline portion thereon,

the second constant velocity joint comprising a drive number having an inner peripheral surface at the outer end thereof formed with a second spline portion in spline engagement relation with the first spline portion, and an outer ring provided at the inner end thereof,

a first engagement portion comprising a radially inner groove provided on the outer peripheral surface of the inner end portion of the inner ring,

a second engagement portion comprising a radially outer groove provided on the inner peripheral surface at the outer end or the drive member,

the snap ring spanned between the first engagement portion and the second engagement portion to prevent disengagement between the first spline section and second spline section,

the small diameter step portion of the hub having a topped face at the innermost end thereof,

the inner ring having an outer end face abutted to the stepped face

on the outer peripheral surface of the hub, at least the first inner ring raceway and the stepped face being quench-hardened,

on the inner peripheral surface of the hub, at least a portion located on the inner diameter side of the quench-hardened stepped face, and the crimped portion being not quench-hardened,

at least one of the grooves provided on the inner end portion of the inner ring and the drive member being not quench-hardened,

the outer ring of the second constant velocity joint being formed with outside engagement groove portions on the inner peripheral surface thereof with cage guide portions each existing between a circumferentially adjacent pair of the outside engagement groove portions, and

on the inner peripheral surface of the outer ring of the second constant velocity joint, at least the outside engagement groove portions and the cage guide portions being quench-hardened, and

wherein the inner end face of the inner ring is retained by the crimped portion of the hub, wherein the first spline portion is a male spline portion formed on the outer peripheral surface of the inner end of the inner ring while the second spline portion is a female spline portion provided on the inner peripheral surface at the outer end of the drive member formed in a generally substantially cylindrical shape.