Process film for use in producing ceramic green sheet and method for producing the film

• US 6,749,898 B2
• Filed: 09/07/2001
• Issued: 06/15/2004
• Est. Priority Date: 01/20/2000
• Status: Expired due to Term

• Current Assignee: Lintec Corporation
• Original Assignee: Lintec Corporation
• Inventors: Nakamura, Toru, Shibano, Tomishi
• Primary Examiner(s): Moore, Margaret G.
• Assistant Examiner(s): Zimmer, Marc S
• Application Number:
  US09/926,130
• Publication Number:
  US 20030027003A1
• Time in Patent Office: 1,012 Days
• Field of Search: 428/447, 428/480, 427/387, 427/515, 522/99, 524/358, 524/359, 528/15, 528/31, 528/32
• US Class Current: 427/387
• CPC Class Codes: B28B 1/30 by applying the material on to a core or other moulding surface to form a layer thereon to form a permanent layer B28B19/00
• CPC Class Codes: B28B 7/348 of plastic material or rubber
• CPC Class Codes: Y10T 428/31663 As siloxane, silicone or silane
• CPC Class Codes: Y10T 428/31786 Of polyester [e.g., alkyd, etc.]

Abstract

There are disclosed a casting film which is used for producing a ceramic green sheet and which comprises a substrate film and a cured layer formed thereon of an addition reaction type silicone composition containing a photosensitizer, in which the cured layer is formed by heat-treating a layer of a photosensitizer-containing addition reaction type silicone composition in a coating amount expressed in terms of solid content in the range of 0.01 to 0.2 g/m² at a temperature in the range of 40 to 120° C., followed by a treatment with ultraviolet ray irradiation. The casting film is excellent in coatability of ceramic slurry and releasability of ceramic green sheet, and is imparted with high flatness which has heretofore never been realizable by any of conventional casting films.

Claims

1. A casting film, comprising:

a substrate film; and

a cured layer of an addition reaction type silicone composition comprising

(1) a mixture of a polyorganosiloxane having a hexenyl functional group and a polyorganosiloxane having a vinyl functional group, and

(2) a photosensitizer;

wherein the cured layer is formed by

coating said addition reaction type silicone composition into a layer on the substrate film in an amount of 0.01to 0.2g/m² in terms of solid content heat-treating said layer at 40 to 120°

C., to obtain a heat-treated layer, and then irradiating said heat-treated layer with an ultraviolet ray.

2. The casting film according to claim 1, wherein said polyorganosiloxane is a polydimethylsiloxane.

3. The casting film according to claim 1, wherein said substrate film comprises polyethylene terephthalate.

4. The casting film according to claim 1, wherein said photosensitizer is at least one compound selected from the group consisting of benzoins, benzophenones, acetophenones, α

hydroxyketones, α

-aminoketones, α

-diketones, α

-diketone dialkyl acetals, anthraquinones, and thioxanthones.

5. The casting film according to claim 1, wherein said addition reaction silicone composition further comprises a crosslinking agent.

6. The casting film according to claim 5, wherein said crosslinking agent is a polyorganosiloxane having at least two hydrogen atoms bond to silicon atom in one molecule.

7. The casting film according to claim 1, wherein said addition reaction type silicone composition further comprises a platinum-based catalyst.

8. A process for producing a casting film comprising:

coating an addition reaction silicone composition comprising

(1) a mixture of a polyorganosiloxane having a hexenyl functional group and a polyorganosiloxane having a vinyl functional group, and

(2) a photosensitizer into a layer on a substrate film in an amount of 0.01 to 0.2 g/m² in terms of solid content;

heat-treating said layer at 40 to 120°

C. to obtain a heat-treated layer; and

irradiating said heat-treated layer with an ultraviolet ray, thereby curing said heat-treated layer to obtain a cured layer of said addition reaction silicone composition.