Welding arrangement and method

• US 6,750,426 B2
• Filed: 08/28/2001
• Issued: 06/15/2004
• Est. Priority Date: 08/29/2000
• Status: Expired due to Term

• Current Assignee: Meyer Turku Oy (Turku Marine Industry Holding Oy)
• Original Assignee: Kvaerner Masa-Yards Oy
• Inventors: Säikkö, Juhani, Veikkolainen, Mikko
• Primary Examiner(s): Shaw, Clifford C.
• Application Number:
  US09/941,485
• Publication Number:
  US 20020046999A1
• Time in Patent Office: 1,022 Days
• Field of Search: 219/125.1, 219/124.34, 219/125.11, 901/1, 901/4, 901/42
• US Class Current: 219/124.34
• CPC Class Codes: B23K 37/0229 the guide member being situated alongside the workpiece
• CPC Class Codes: B23K 9/0206 of horizontal seams in assembling vertical plates, a welding unit being adapted to travel along the upper horizontal edge of the plates
• CPC Class Codes: B23K 9/032 for three-dimensional seams
• CPC Class Codes: B23K 9/1274 Using non-contact, optical means, e.g. laser means

Abstract

Constituent pieces of a structure to be welded are arranged in a desired configuration on a support surface and are welded together at a plurality of weld points to form the welded structure. At least one image of the arrangement of the constituent pieces on the support surface is recorded and the positions of the weld points are determined from the image(s). The welding of the constituent pieces is controlled on the basis of the determined positions of the weld points.

Claims

1. A method of forming a welded structure comprising:

arranging constituent pieces of the structure to be welded on a support surface in a desired configuration,

recording at least one extended two-dimensional image of the arrangement of the constituent pieces on the support surface,

determining the positions of a plurality of weld points by viewing the two-dimensional image(s),

receiving a user input that specifies a welding method for each weld point,

welding with welding apparatus the constituent pieces together at said weld points in accordance with the respective specified welding methods to form the welded structure, and

controlling the welding of the constituent pieces with said welding apparatus on the basis of the determined positions of the weld points.

2. A method according to claim 1, comprising recording the at least one image in memory of a reader apparatus.

3. A method according to claim 1, comprising recording the at least one image in memory.

4. A method according to claim 3, comprising recording the at least one image in memory of the camera means (3), or in memory of the welding apparatus (4), or in a combined memory for the camera means (3) and the welding apparatus (4).

5. A method according to claim 1, comprising recording the at least one image in memory of a device external to the camera means.

6. A method according to claim 1, wherein the method further comprises displaying the positions of the weld points on a display device for assisting a user to control guiding of the welding apparatus.

7. A method according to claim 1, comprising providing a user with the ability to override automatic control of the welding of the constituent pieces.

8. A method according to claim 1, comprising using control information to guide movement of the welding apparatus.

9. A method according to claim 1, comprising welding the structure automatically with the assistance of a user.

10. A method according to claim 1, comprising welding the constituent pieces together using a welding robot or a manipulator.

11. A method according to claim 1, comprising determining the positions of the weld points from the at least one image either automatically or with the assistance of a user.

12. A method according to claim 11, further comprising determining the type of welding of each weld point and determining whether the welding should be performed manually, semi-automatically or automatically.

13. A method according to claim 1, comprising welding the constituent pieces together by arc welding.

14. A method according to claim 1, comprising guiding the welding apparatus to follow the shape or form of the structure during the welding.

15. A method according to claim 1, comprising recording the extended image photographically.

16. A method according to claim 1, wherein the step of determining the positions of a plurality of weld points by viewing the two-dimensional image(s) comprises determining the positions of a plurality of potential weld points, the method further comprises receiving a user input that accepts or rejects each potential weld point, and the step of receiving a user input that specifies a welding method for each weld point comprises receiving a user input that specifies a welding method for each accepted weld point.

17. A method of forming a large welded structure, comprising:

arranging constituent pieces of the structure to be welded on a support surface in a desired configuration,

recording at least one extended two-dimensional image of the arrangement of the constituent pieces on the support surface,

determining the positions of a plurality of weld points by viewing the two-dimensional image(s),

receiving a user input that specifies a welding method for each weld point,

welding with welding apparatus the constituent pieces together at said weld point in accordance with the respective specified welding methods to form the welded structure, and

controlling the welding of the constituent pieces with said welding apparatus on the basis of the determined positions of the weld points.

18. A method according to claim 17, wherein the step of determining the positions of a plurality of weld points by viewing the two-dimensional image(s) comprises determining the positions of a plurality of potential weld points, the method further comprises receiving a user input that accepts or rejects each potential weld point, and the step of receiving a user input that specifies a welding method for each weld point comprises receiving a user input that specifies a welding method for each accepted weld point.

19. A welding arrangement for forming a welded structure from a plurality of constituent pieces, comprising

a support surface for supporting the constituent pieces in the configuration of a structure to be welded,

camera means for providing an extended two-dimensional image of the structure to be welded,

evaluating means for determining the positions of weld points of the structure to be welded based on the two-dimensional image provided by the camera means,

input means for receiving user input specifying a welding method for each weld point, and

welding apparatus for welding together the constituent pieces of the structure at the positions of the weld points determined by the evaluating means in accordance with the respective specified welding methods.

20. A welding arrangement according to claim 19, wherein the evaluating means includes means for identifying the constituent pieces of the structure to be welded and for determining the optimal method of welding the identified constituent pieces.

21. A welding arrangement according to claim 19, including control means for guiding the welding apparatus during welding of a structure.

22. A welding arrangement according to claim 19, including override means for allowing a user to override control of the welding apparatus.

23. A welding arrangement according to claim 19, including override means for a user either to accept or to reject automatic control of the welding apparatus and to control the welding of a part or parts of the structure if automatic control is rejected.

24. An arrangement according to claim 19, wherein the evaluating means for determining the positions of weld points of the structure to be welded comprises means for determining the positions of potential weld points, the input means comprises means for receiving user input for accepting or rejecting each potential weld point and for receiving a user input that specifies a welding method for each accepted weld point, and the welding apparatus comprises apparatus for welding together the constituent pieces of the structure at the positions of the accepted weld points.