Wafer stage with magnetic bearings
First Claim
Patent Images
1. A stage device comprising:
- a stage controllable in at least one degree of freedom;
a supporting stage;
end at least one pair of electromagnetic actuator devices that couple said stage to said supporting stage for control in at least one of said degrees of freedom, each electromagnetic actuator device comprising an actuating portion and a relative moving portion that is movable relative to said actuating portion, the actuating portion or the relative moving portion of said pair of electromagnetic actuator devices being mounted adjacent a single side of said stage in association with a direction of force produced by said pair of electromagnetic actuator devices, wherein each of the at least one pair of electromagnetic actuator devices is configured to vary a gap between portions of each of the at least one pair of electromagnetic actuator devices.
3 Assignments
0 Petitions
Accused Products
Abstract
A high accuracy stage supported in six degrees of freedom by electromagnetic bearings. Movements in the horizontal plane of the stage are controlled by variable reluctance actuators which are mounted between the high accuracy stage and a coarse stage so as not to distort the high accuracy stage during movements thereof. The high accuracy stage is supported in three vertical degrees of freedom by electromagnetic actuators disposed between the coarse stage and the high accuracy stage and aided by a supplemental vertical support disposed adjacent to the actuators. Preferably, the high accuracy stage is suspended from a bar supported by the supplemental vertical support, which is preferably air bellows.
48 Citations
116 Claims
-
1. A stage device comprising:
-
a stage controllable in at least one degree of freedom;
a supporting stage;
endat least one pair of electromagnetic actuator devices that couple said stage to said supporting stage for control in at least one of said degrees of freedom, each electromagnetic actuator device comprising an actuating portion and a relative moving portion that is movable relative to said actuating portion, the actuating portion or the relative moving portion of said pair of electromagnetic actuator devices being mounted adjacent a single side of said stage in association with a direction of force produced by said pair of electromagnetic actuator devices, wherein each of the at least one pair of electromagnetic actuator devices is configured to vary a gap between portions of each of the at least one pair of electromagnetic actuator devices. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, 20, 21, 22, 23, 24, 25, 26, 27, 28, 29, 30, 31, 32, 33, 34, 35, 36, 37, 38, 39, 40, 41, 42, 43, 44, 45, 46, 47, 48, 49)
a plurality of supplemental vertical supports, for each of said additional electromagnetic actuator devices, mounted between said stage and said supporting stage, and disposed at the substantially same location relative to the stage as said additional electromagnetic actuator device; and
a suspending member that is supported by said plurality of supplemental vertical supports and flexibly supports the stage.
-
-
16. The stage device of claim 15, wherein said additional electromagnetic actuator device comprises at least one additional pair of electromagnetic actuator devices disposed adjacent each other, each electromagnetic actuator device comprising an actuating portion and a relative moving portion that is movable relative to said actuating portion in a vertical direction, and one of said actuating portion and said relative moving portion is mounted on said stage and the other of said actuating portion and said relative moving portion is mounted on said supporting stage.
-
17. The stage device of claim 16, further comprising a flexible member that connects the suspending member and at least one of the relative moving portions of said additional pair of electromagnetic actuator devices.
-
18. The method of claim 17, wherein the flexible member connects the suspending member and the at least one of the relative moving portions of said additional pair of electromagnetic actuator devices through a hole formed vertically within the actuating portion positioned above said at least one of the relative moving portions of said additional pair of electromagnetic actuator devices.
-
19. The stage device of claim 16, wherein one relative moving portion of said additional pair of electromagnetic actuator devices is used as both of said relative moving portions of said additional pair of electromagnetic actuator devices, said two actuating portions of said additional pair of electromagnetic actuator devices are vertically aligned with said one relative moving portion interposed between the two actuating portions.
-
20. The stage device of claim 12, wherein said electromagnetic actuator device comprises a variable reluctance actuator.
-
21. The stage device of claim 13, wherein said electromagnetic actuator devices and said additional electromagnetic actuator device comprise a variable reluctance actuator.
-
22. The stage device of claim 13, wherein said additional electromagnetic actuator device comprises a voice coil motor.
-
23. The stage device of claim 13, wherein said at least one additional electromagnetic actuator device comprises three additional electromagnetic actuator devices mounted between said stage and said supporting stage and actuable to control said stage in three degrees of freedom.
-
24. The stage device of claim 14, wherein said at least one additional electromagnetic actuator device comprises three additional electromagnetic actuator devices mounted between said stage and said supporting stage and actuable to control said stage in three degrees of freedom, and said at least one supplemental vertical support comprises three supplemental vertical supports, each of said three supplemental vertical supports being disposed at the substantially same location as a corresponding electromagnetic actuator device of said three additional electromagnetic actuator devices.
-
25. The stage of claim 15, wherein said at least one additional electromagnetic actuator device comprises three additional electromagnetic actuator devices mounted between said stage and said supporting stage and actuable to control said stage in three degrees of freedom, said plurality of supplemental vertical supports being provided for each of said three additional electromagnetic actuator devices and being disposed at the substantially same location as a corresponding electromagnetic actuator device of said three additional electromagnetic actuator devices.
-
26. The stage device of claim 22, wherein said pairs of electromagnetic actuator devices comprise variable reluctance actuators and said stage further comprises supplemental vertical supports mounted between said stage and said supporting stage.
-
27. The stage device of claim 14 or 26, wherein at least one of said supplemental vertical supports comprises air bellows.
-
28. The stage device of claim 1, further comprising at least one non-contact vertical support member that levitates said stage above said supporting stage.
-
29. The stage device of claim 28, further comprising at least one supplemental vertical support mounted between said stage and said supporting stage, and disposed at the substantially same location relative to the stage as said non-contact vertical support member.
-
30. The stage device of claim 28, wherein said at least one non-contact vertical support member comprises three non-contact vertical support members that controls the position of said stage in three vertical degrees of freedom.
-
31. The stage device of claim 29, wherein said at least one non-contact vertical support member comprises three non-contact vertical support members that controls the position of said stage in three vertical degrees of freedom, and said at least one supplemental vertical support comprises three supplemental vertical supports, each of said three supplemental vertical supports being disposed at the substantially same location as a corresponding non-contact vertical support member of said three non-contact vertical support member.
-
32. The stage of claim 28, wherein each said non-contact vertical support member comprises an electromagnetic actuator device.
-
33. The stage device of claim 29, wherein each said non-contact vertical support member comprises an electromagnetic actuator device, and each said supplemental vertical support comprises air bellows.
-
34. The stage device of claim 30, wherein each said non-contact vertical support member comprises a voice coil motor having a magnet portion and a coil portion, one of said magnet portion and said coil portion being mounted on said stage and the other of said magnet portion and said coil portion being mounted on said supporting stage.
-
35. The stage device of claim 31, wherein each said non-contact vertical support member comprises a pair of electromagnetic actuator devices disposed adjacent each other, each electromagnetic actuator device comprising an actuating portion and a relative moving portion that is movable relative to said actuating portion in a vertical direction, and one of said actuating portion and said relative moving portion is mounted on said stage and the other of said actuating portion and said relative moving portion is mounted on said supporting stage.
-
36. The stage device of claim 28, further comprising at least one dead weight support for vertically supporting a dead weight of said stage.
-
37. The stage device of claim 28, further comprising at least one bellows that couples said stage and said supporting stage and vertically supports a dead weight of said stage.
-
38. The stage device of claim 37, wherein said at least one bellows comprises three bellows.
-
39. The stage device of claim 1, further comprising:
-
a driving device that moves said supporting stage, and comprises a first portion connected to said supporting stage and a second portion that is movable relative to said first portion;
a base member that guides supporting stage in at least one direction; and
asupporting member that supports said second portion of said driving device.
-
-
40. The stage device of claim 39, wherein said driving device moves said supporting stage in a first direction and a second direction substantially perpendicular to said first direction.
-
41. The stage device of claim 39, wherein the force acting on said supporting stage is connected directly to ground through said supporting member without coupling with said base member.
-
42. The stage device of claim 39, wherein said base is isolated from a route of a reaction force generated by actuation of said driving device.
-
43. The stage device of claim 39, further comprising at least one position detection device that detects a position of said stage, said position detection device being connected to a member that is not coupled with said supporting member.
-
44. A lithography system comprising:
-
an illumination system that irradiates radiant energy; and
the stage device according to any of claims 1 to 26 or any one of claims 28 to 43, said stage device carrying an object disposed on a path of said radiant energy.
-
-
45. The lithography system of claim 44, further comprising an optical system and said supporting stage substantially aligned with said optical system.
-
46. The lithography system of claim 44, further comprising a mask stage that holds a mask having a pattern, and said mask is positioned between said illumination system and said stage.
-
47. The lithography system of claim 45, further comprising a frame that supports at least one of said illumination system and said optical system, and is dynamically isolated from said stage device.
-
48. The lithography system of claim 46, wherein said optical system is positioned between said mask and said stage.
-
49. A device on which an image has been formed by the lithography system of claim 44.
-
50. A method of making a stage device comprising:
-
providing a stage that is controllable in at least one degree of freedom;
providing a supporting stage;
providing at least one pair of electromagnetic actuator devices coupling said stage to said supporting stage for control in at least one of said degrees of freedom, wherein each electromagnetic actuator device comprises an actuating portion and a relative moving portion that is movable relative to said actuating portion, both actuating portions or both relative moving portions of said pair of said electromagnetic actuator devices being mounted adjacent a single side of said stage in association with a direction of force produced by said pair of electromagnetic actuator devices, and varying a gap between portion of each of the at least one pair of electromagnetic actuator devices. - View Dependent Claims (51, 52)
providing an illumination system that irradiates radiant energy; and
providing a stage device made by the method of claim 50.
-
-
52. A method of making a device utilizing the lithography system made by the method of claim 51.
- 53. A method of positioning a stage comprising inputting opposing forces for moving the stage in opposite directions at the substantially same location on the stage, such that a pulling force for moving the stage in a first direction is inputted at the same side of the stage as a pushing force for moving the stage in a second direction opposite to the first direction by varying a gap between portions of each electromagnetic actuator devices.
-
65. An exposure method for forming a pattern on an object utilizing an optical system, the method comprising:
-
mounting said object on a stage;
moving a supporting stage substantially aligned with said optical system; and
moving said stage relative to said supporting stage by at least one pair of electromagnetic actuator devices coupling said stage to said supporting stage for control in at least one degree of freedom, both actuating portions of said pair of said electromagnetic actuator devices being mounted adjacent a single side of said stage, wherein each electromagnetic actuator device is configured to vary a gap between portions of each electromagnetic actuator device. - View Dependent Claims (66, 67, 68, 69, 70, 71, 72, 73)
moving said supporting stage with a drive device, said drive device comprises a first portion connected to said supporting stage and a second portion that is movable relative to said first portion, said second portion being supported by a supporting member; and
guiding said supporting stage in at least one direction with a base member.
-
-
73. A method for making a device utilizing the exposure method of any of claims 65 to 72.
-
74. A stage device comprising:
-
a stage that has a holding portion where an object can be held, said stage being controllable in at least one degree of freedom;
a first electromagnetic actuator device connected with said stage, said first electromagnetic actuator device moves said stage in one direction; and
a second electromagnetic actuator device connected with said stage, said second electromagnetic actuator device moves said stage in an opposite direction of said one direction, wherein said holding portion of said stage is not disposed between a first transferring portion where a first force from an actuation of said first electromagnetic actuator device is transferred to said stage and a second transferring portion where a second force from an actuation of said second electromagnetic actuator device is transferred to said stage, wherein each of the first and second electromagnetic actuator devices is configured to vary a gap between portions of each of the first and second electromagnetic actuator devices. - View Dependent Claims (75, 76, 77, 78, 79)
an illumination system that irradiates radiant energy; and
the stage device according to any of claims 74 to 77.
-
-
79. A device on which an image has been formed by the exposure apparatus of claim 78.
-
80. A method of making a stage device comprising:
-
providing a stage that has a holding portion where an object can be held, said stage being controllable in at least one degree of freedom;
providing a first electromagnetic actuator device connected with said stage, said first electromagnetic actuator device moves said stage in one direction;
providing a second electromagnetic actuator device connected with said stage, said second electromagnetic actuator device moves said stage in an opposite direction of said one direction, and varying a gap between portions of each of the first and second electromagnetic actuator devices, wherein said holding portion of said stage is not disposed between a first transferring portion where a first force from an actuation of said first electromagnetic actuator device is transferred to said stage and a second transferring portion where a second force from an actuation of said second electromagnetic actuator device is transferred to said stage. - View Dependent Claims (81, 82)
providing an illumination system that irradiates radiant energy; and
providing a stage device made by the method of claim 80.
-
-
82. A method of making a device utilizing the exposure apparatus made by method of claim 81.
-
83. A method for driving a stage that has a holding portion where an object can be held, said stage being controllable in at least one degree of freedom, comprising:
-
moving said stage in one direction by transferring a first force from an actuation of a first electromagnetic actuator device; and
moving said stage in an opposite direction of said one direction by transferring a second force from an actuation of second electromagnetic actuator device, wherein said holding portion of said stage is not disposed between a first transferring portion where said first force is transferred to said stage and a second transferring portion where said second force is transferred to said stage, wherein each of the first and second electromagnetic actuator devices is configured to vary a gap between portions of each of the first and second electromagnetic actuator devices. - View Dependent Claims (84, 85)
-
-
86. A stage device comprising:
-
a stage controllable in a vertical direction;
a supporting stage;
at least one electromagnetic actuator device mounted between said stage and said supporting stage for control in the vertical direction; and
at least one supplemental vertical support mounted between said stage and said supporting stage, and disposed at the substantially same location relative to the stage as said electromagnetic actuator device, wherein the at least one electromagnetic actuator device is configured to vary a gap between portions of the at least one electromagnetic actuator device. - View Dependent Claims (87, 88, 89, 90, 91, 92)
-
-
93. A stage device comprising:
-
a stage controllable in a vertical direction;
a supporting stage;
at least one electromagnetic actuator device mounted between said stage and said supporting stage for control in the vertical direction;
a plurality of supplemental vertical supports, for each of said electromagnetic actuator devices, mounted between said stage and said supporting stage, and disposed at the substantially same location relative to the stage as said each of the electromagnetic devices; and
a suspending member that is supported by said plurality of supplemental vertical supports and flexibly suspends the stage, wherein the at least one electromagnetic actuator device is configured to vary a gap between portions of the at least one electromagnetic actuator device. - View Dependent Claims (94, 95, 96, 97, 98, 99, 100, 101, 114)
an illumination system that irradiates radiant energy; and
the stage device according to any of claims 86 to 101.
-
-
102. A method of positioning a stage comprising:
-
floating the stage for control in a vertical direction with no physical contact to the stage using an electromagnetic force generated at a location underneath the stage by varying a gap between portions of an electromagnetic actuator device; and
supporting a weight of the stage by a supplemental vertical force at the substantially same location as the electromagnetic force. - View Dependent Claims (103, 104, 105, 106, 115)
-
-
107. A method of positioning a stage comprising:
-
floating the stage for control in a vertical direction with no physical contact to the stage using an electromagnetic force generated at a location underneath the stage by varying a gap between portions of the electromagnetic actuator device;
supporting a suspending member using a supplemental vertical force generated at the substantially same location as the electromagnetic force; and
suspending the stage flexibly from the suspending member. - View Dependent Claims (108, 109, 110, 111, 112, 113)
-
-
116. A stage device comprising:
-
a stage controllable in a vertical direction;
an electromagnetic target rigidly connected to the stage;
an electromagnet electromagnetically coupling with the stage for control in the vertical direction without physical contact to the electromagnetic target by varying a gap between the electromagnet and the electromagnetic target; and
a supplemental vertical support for supporting a weight of the stage, wherein a force generated by the supplemental vertical support acts on the electromagnetic target for supporting the weight of the stage.
-
Specification