Layered stent-graft and methods of making the same
First Claim
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1. A stent-graft comprising:
- an intraluminal implantable body configured for percutaneous intraluminal delivery into a vessel, the intraluminal implantable body comprising a porous first layer having an outer surface, the entire longitudinal length of the outer surface of the porous first layer is adapted to make contact with tissue of a vessel wall;
a non-porous layer attached to the porous first layer;
a self expandable. balloon expandable or combination of self expandable and balloon expandable stent, for allowing the stent-graft to expand to a suitable diameter to compress the porous first layer against a vessel wall such that the stent is mechanically supporting the vessel wall, encapsulated by the non-porous layer; and
a porous second layer attached to the non-porous layer having the stent, the porous second layer having an inner surface that is adapted to make contact with bodily fluids that flow through a longitudinal bore of the stent-graft wherein the stent-graft includes (i) a compressed configuration that allows the stent-graft to be delivered percutaneouly and intraluminally into a vessel by a catheter and/or a guide wire and maneuvered along a vascular network to a delivery site and (ii) expanded configuration, substantially greater in outer diameter than the compressed configuration that allows the stent-graft to be secured inside of a vessel, and wherein the thickness of the combination of the layers is of a suitable size that does not adversely affect the flow of fluid through the vessel.
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Abstract
A stent-graft made of at least three concentric layers is disclosed. The inner and outer layers can be porous. The middle layer can be non-porous and encompasses a stent.
382 Citations
41 Claims
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1. A stent-graft comprising:
an intraluminal implantable body configured for percutaneous intraluminal delivery into a vessel, the intraluminal implantable body comprising a porous first layer having an outer surface, the entire longitudinal length of the outer surface of the porous first layer is adapted to make contact with tissue of a vessel wall;
a non-porous layer attached to the porous first layer;
a self expandable. balloon expandable or combination of self expandable and balloon expandable stent, for allowing the stent-graft to expand to a suitable diameter to compress the porous first layer against a vessel wall such that the stent is mechanically supporting the vessel wall, encapsulated by the non-porous layer; and
a porous second layer attached to the non-porous layer having the stent, the porous second layer having an inner surface that is adapted to make contact with bodily fluids that flow through a longitudinal bore of the stent-graft wherein the stent-graft includes (i) a compressed configuration that allows the stent-graft to be delivered percutaneouly and intraluminally into a vessel by a catheter and/or a guide wire and maneuvered along a vascular network to a delivery site and (ii) expanded configuration, substantially greater in outer diameter than the compressed configuration that allows the stent-graft to be secured inside of a vessel, and wherein the thickness of the combination of the layers is of a suitable size that does not adversely affect the flow of fluid through the vessel.- View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, 20, 21, 22, 23, 24, 25, 26, 27, 28)
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29. A method of manufacturing a intraluminal stent-graft comprising:
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(a) forming a porous first layer on a mandrel, the porous first layer being the inner most layer of the intraluminal stent-graft such that an inner surface of the porous first layer is configured to be exposed to bodily fluids that travel through a longitudinal bore of the intraluminal stent-graft;
(b) forming a non-porous second layer on the porous first layer;
(c) positioning a stent on the non-porous second layer;
(d) increasing the thickness of the non-porous second layer to substantially or completely encapsulate the stent in the non-porous second layer; and
(e) forming a porous third layer on the non-porous second layer, the porous third layer being the outermost layer of the intraluminal stent-graft and configured to make contact with a wall of the vessel, wherein the stent-graft is of a suitable dimension to allow for percutaneous insertion of the stent-graft within a lumen of a patient, wherein the stent-graft includes a compressed configuration that allows the entire length of the stent-graft to be delivered percutaneouly into a vessel by a catheter and/or a guide wire and a deployed, expanded configuration, substantially greater in diameter than the compressed configuration, that allows the stent-graft to be implanted within a vessel and wherein the thickness of the combination of the layers is of a suitable size that does not adversely affect the flow of fluid through the vessel. - View Dependent Claims (30, 31, 32, 33, 34, 35, 36, 37, 38, 39, 40, 41)
(a) applying a first composition comprising a first polymer and a first solvent to the mandrel and removing most of the first solvent from the first composition to solidify the first polymer on the mandrel but allowing the surface of the first polymer to be in a semi-sold state;
(b) applying a second composition comprising a second polymer and a second solvent to the first polymer and removing the first and second solvents to form the first layer and the second layer attached to the first layer.
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40. The method of claim 29, wherein the acts of (b) through (e) comprise:
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(a) applying a first composition comprising a first polymer and a first solvent to the first layer and removing essentially all of the first solvent from the first composition to solidify the first polymer for the second layer;
(b) positioning the stent on the second layer;
(c) reapplying the first composition to the second layer and the stent and removing the first solvent from the first composition to increase the thickness of the second layer;
(d) repeating act (c) if needed until the stent is substantially or completely encapsulated by the second layer; and
(e) applying a second composition comprising a second polymer and a second solvent to the second layer to form the third layer.
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41. The method of claim 40, wherein the second composition is applied to the second layer having a semi-solid surface.
Specification