Electrostatic actuator for micromechanical systems

• US 6,753,638 B2
• Filed: 02/02/2001
• Issued: 06/22/2004
• Est. Priority Date: 02/03/2000
• Status: Expired due to Term

• Current Assignee: Calient AI Incorporated
• Original Assignee: Calient Networks Incorporated
• Inventors: Miller, Scott, Adams, Scott, Davis, Tim, Shaw, Kevin, Chong, John Matthew, Lee, Seung Bok (Chris)
• Primary Examiner(s): TAMAI, KARL I
• Application Number:
  US09/775,491
• Publication Number:
  US 20020011759A1
• Time in Patent Office: 1,236 Days
• Field of Search: 310/309, 359/223-225, 359/290, 359/291, 359/872, 385/13, 385/18
• US Class Current: 310/309
• CPC Class Codes: H01H 2001/0068 with multi dimensional movement, i.e. the movable actuator performing movements in at least two different directions
• CPC Class Codes: H01H 67/22 Switches without multi-position wipers
• CPC Class Codes: H02N 1/008 Laterally driven motors, e.g. of the comb-drive type

Abstract

A method and apparatus are described that may be used to provide decoupled rotation of structures about different pivot points. The apparatus may include one or more fixed blades mounted to a frame or substrate, one or more movable blades mounted to each structure to be moved, and flexures on which the structures are suspended. Separate movable blades may be provided for each degree of freedom. When voltage is applied between the fixed and movable blades, the electrostatic attraction generates a force attracting movable blades toward blades that are fixed relative to the moveable blades, causing a structure to rotate about the flexures. The angle of rotation that results may be related to the size, number and spacing of the blades, the stiffness of the flexures and the magnitude of the voltage difference applied to the blades. The blades are fabricated using deep silicon etching.

Claims

1. An apparatus, comprising:

a stage having an undersurface;

a first blade coupled to the stage, the first blade extending perpendicularly from the undersurface of the stage;

a frame having an undersurface, the stage pivotally coupled to the frame; and

a second blade coupled to the frame, the second blade extending perpendicularly from the undersurface of the frame, the second blade being in proximity with the first blade.

2. The apparatus of claim 1, wherein the first blade is configured to move relative to the second blade along a rotational range of motion.

3. The apparatus of claim 2, wherein a gap between the first blade and the second blade is maintained substantially constant throughout the rotational range of motion.

4. The apparatus of claim 3, wherein each of the first and second blades has a length and a height, and wherein the range of motion is determined by the length and the height of the first and second blades.

5. The apparatus of claim 3, wherein the first blade is configured to move relative to the second blade in the presence of a potential between the first and second blades.

6. The apparatus of claim 3, wherein the first blade has a length and wherein the range of motion of the first blade is determined by the length.

7. The apparatus of claim 1, wherein the first blade has a first length, the second blade has a second length, and wherein the first blade is tapered.

8. The apparatus of claim 1, wherein the first blade has a height extending from the undersurface of the frame, a length extending from a first side to a second side, and wherein the first side has a first width and the second side has a second width different from the first width.

9. The apparatus of claim 1, wherein the stage is pivotally coupled to the frame with a flexure.

10. The apparatus of claim 9, wherein the flexure is configured to rotate about a single axis and substantially restrict rotation about other axes, the single axis residing along a length of the flexure.

11. The apparatus of claim 10, further comprising a third blade coupled to the frame, the third blade extending perpendicularly from the undersurface of the frame, the third blade being in proximity with the first blade.

12. The apparatus of claim 11, wherein the second blade is configured to rotate the stage in one direction and the third blade is configured to rotate the stage in an opposite direction.

13. The apparatus of claim 9, wherein the flexure comprises a plurality of torsion beams.

14. The apparatus of claim 13, wherein the plurality of torsion beams are substantially parallel to one another.

15. The apparatus claim 13, wherein each of the plurality of torsion beams has a length and wherein the plurality of torsion beams are non-parallel along portion of the lengths.

16. The apparatus of claim 1, wherein the first blade is electrically isolated from the second blade.

17. The apparatus of claim 1, further comprising:

a first set of one or more additional blades coupled to the stage, the first set of one or more additional blades electrically connected to each other and to the first blade; and

a second set of one or more additional blades coupled to the stage, the second set of one or more additional blades electrically connected to each other and to the second blade.

18. The apparatus of claim 1, wherein the first blade extends, at rest, substantially perpendicular to an initial lateral direction of motion of the first blade.

19. The apparatus of claim 1, wherein the first blade has a longest dimension extending perpendicularly from the undersurface of the stage.

20. An apparatus, comprising:

a frame having an undersurface;

a stage pivotally coupled to the frame, wherein the stage has an undersurface;

a first blade coupled to the stage, wherein the first blade extends perpendicularly from the undersurface of the stage; and

a second blade coupled to the frame, wherein the second blade extends perpendicularly from the undersurface of the frame, the second blade configured to move relative to the first blade through a rotational range of motion, the second blade remaining spaced apart from but in proximity with the first blade throughout the rotational range of motion.

21. The apparatus of claim 20, wherein the first blade has a tapered length.

22. The apparatus of claim 20, wherein the stage is pivotally coupled to the frame with a flexure.

23. The apparatus of claim 22, wherein the flexure comprises a plurality of torsion beams.

24. The apparatus of claim 20, further comprising a third blade coupled to the frame, the third blade extending perpendicularly from the undersurface of the frame, the third blade being in proximity with the first blade.

25. The apparatus of claim 22, further comprising isolation segments coupled to electrically separate the first, second and third blades.

26. The apparatus of claim 22, further comprising a third blade coupled to the frame, the third blade extending perpendicularly from the undersurface of the frame, the third blade being in proximity with the first blade.

27. The apparatus of claim 25, wherein the second blade is configured to rotate the stage in one direction and the third blade is configured to rotate the stage in an opposite direction.

28. The apparatus of claim 25, wherein the first blade is configured to pass by the second blade when the flexure is rotated in the one direction and wherein the first blade is configured to pass by the third blade when the flexure is rotated in the opposite direction.

29. An apparatus, comprising:

a central stage;

a movable frame disposed around the central stage;

a fixed frame disposed around the movable frame;

a first blade coupled to the central stage, the first blade extending perpendicularly from an undersurface of the central stage; and

a second blade coupled to the movable frame, the second blade extending perpendicularly from an undersurface of the movable frame, the second blade being in proximity with the first blade.

30. The apparatus of claim 29, wherein the first blade is configured to move relative to the second blade along a rotational range of motion.

31. The apparatus of claim 29, wherein a gap between the first blade and the second blade is maintained substantially constant throughout a range of motion.

32. The apparatus of claim 30, further comprising a mirror coupled to the central stage.

33. The apparatus of claim 29, wherein the central stage is coupled to the movable frame with a first flexure and the movable frame is coupled to the fixed frame with a second flexure, the second flexure being orthogonal to the first flexure.

34. The apparatus of claim 33, wherein the first flexure comprises a pair of parallel torsion beams.

35. The apparatus of claim 33, wherein the second flexure comprises a pair of non-parallel torsion beams.

36. The apparatus of claim 33, wherein the movable frame comprises:

a main body coupled to the second flexure;

an end bar coupled to the first flexure; and

a support member coupled between the main body and the end bar.

37. The apparatus of claim 36, wherein the support member is coupled to the main body at a non-perpendicular angle.

38. The apparatus of claim 29, further comprising:

a first flexure coupling the control stage to the movable frame;

a second flexure coupling the fixed frame to the movable frame;

a third blade coupled to movable frame, the third blade extending perpendicularly from the undersurface of the movable frame;

a fourth blade coupled to the fixed frame, the fourth blade extending perpendicularly from an undersurface of the fixed frame, wherein the fourth blade is in proximity with the third blade.

39. The apparatus of claim 38, wherein the movable frame has a top surface and wherein the apparatus further comprises an electrical trace coupled to the third blade, wherein the electrical trace resides on the top surface of the movable frame and on the second flexure.

40. The apparatus of claim 38, wherein an electrical potential between the first and second blades results in motion between the stage and the movable frame, which comprises a first degree of freedom, wherein an electrical potential between the third and fourth blades results in motion between the movable frame and the fixed frame, which comprises a second degree of freedom.

41. An apparatus, comprising:

a stage having an undersurface;

a first blade coupled to the stage, the first blade extending perpendicularly from the undersurface of the stage;

a frame having an undersurface, the stage pivotally coupled to the frame with a flexure having a plurality of torsion beams; and

a second blade coupled to the frame, the second blade extending perpendicularly from the undersurface of the frame, the second blade being in proximity with the first blade, wherein a gap is maintained between the first and second blades substantially uniform when an electrostatic potential is applied between the first and second blades.

42. An apparatus, comprising:

a plurality of actuators, each of the plurality of actuators comprising;

a central stage;

a movable frame disposed around the central stage;

a first blade coupled to the central stage, the first blade extending perpendicularly from an undersurface of the central stage; and

a second blade coupled to the movable frame, the second blade extending perpendicularly from an undersurface of the movable frame, the second blade being in proximity with the first blade; and

a fixed frame disposed around each movable frame of the plurality of actuators.

43. The apparatus of claim 42, wherein the fixed frame comprises a plurality of isolation segments.