Return mechanism for a cyclic tool

• US 6,755,336 B2
• Filed: 12/20/2001
• Issued: 06/29/2004
• Est. Priority Date: 12/22/2000
• Status: Expired due to Term

• Current Assignee: Kyocera Senco Industrial Tools, Inc. (Kyocera Corporation)
• Original Assignee: Senco Products Incorporated (Kyocera Corporation)
• Inventors: Leimbach, Richard L., Harper, Kevin A., Petrocelli, Michael
• Primary Examiner(s): Sipos, John
• Assistant Examiner(s): HUYNH, LOUIS K
• Application Number:
  US10/027,117
• Publication Number:
  US 20020108993A1
• Time in Patent Office: 922 Days
• Field of Search: 227/129, 227/130, 227/131, 227/132, 227/133, 227/134, 173/201
• US Class Current: 227/129
• CPC Class Codes: B25C 1/06 operated by electric power
• CPC Class Codes: H02P 27/047 V/F converter, wherein the voltage is controlled proportionally with the frequency

Abstract

Disclosed and taught herein is a novel vacuum return mechanism whereby the operating mechanism of a cyclic tool may be reset to its start position after having completed its operative cycle. A piston connected to the tool'"'"'s operating mechanism is caused, by action of the tool'"'"'s operating mechanism, to create a vacuum within a cylinder during the tool'"'"'s operative cycle. Upon completion of the tool'"'"'s operative cycle, the vacuum returns the piston, and thereby the tool'"'"'s operating mechanism, back to their start positions.

Claims

1. In a powered tool having a powered operative cycle followed by a reset cycle wherein a tool operating mechanism is returned to its start position, the improvement comprising a vacuum return system comprising:

a) a cylinder having a first end thereof open to the atmosphere and the opposite second end thereof sealed from the atmosphere,

b) a slidable piston within said cylinder including sealing means between said piston and the inside wall of said cylinder, said piston connected to said tool operating mechanism such that said piston is axially drawn from said second end of said cylinder toward said first end of said cylinder during said tool'"'"'s operative cycle, thereby creating a vacuum between said piston and said second end of said cylinder whereby said piston is drawn back toward said second end of said cylinder after said tool'"'"'s operative cycle is completed thereby resetting said piston and said operating mechanism to its start position

c) means for preventing an accumulation of entrapped air between said piston and said second end of said cylinder.

2. The vacuum return mechanism as claimed in claim 1 wherein said means for preventing the accumulation of entrapped air between said piston and said second end of said cylinder comprises a one way check valve.

3. The vacuum return mechanism as claimed in claim 1 wherein said means for preventing the accumulation of entrapped air between said piston and said second end of said cylinder comprises an orifice by which entrapped air between said piston and said second end may be exhausted into the atmosphere.

4. The vacuum return mechanism as claimed in claim 1 wherein said sealing means between said piston and said cylinder inside wall comprises an O-ring, and the diameter of said cylinder within the region of said second end has an inside diameter greater than the outside diameter of said O-ring whereby entrapped air between said piston and said second end may flow past said O-ring and exhaust through said first end to the atmosphere.

5. The vacuum return mechanism as claimed in claim 4 wherein said orifice includes check valve means whereby said cylinder is sealed from the atmosphere thereby preventing atmosphere air from entering said cylinder between said piston and said second end of said cylinder as said piston is drawn from said second end of said cylinder toward said first end of said cylinder and whereby said orifice may open to said atmosphere during movement of said piston toward said second end of said cylinder.

6. The vacuum return mechanism as claimed in claim 1 wherein an orifice of predetermined size, open to the atmosphere, is provided within said cylinder, said orifice being positioned above the top-dead-center of said piston, wherein a decaying vacuum is created between said piston and said second end of said cylinder as said piston travels toward said first end of said cylinder, however, said decaying vacuum being sufficient to return said piston to its start position.

7. The powered tool as claimed in claim 1 wherein said tool is a hand held fastener applying machine.

8. The powered tool as claimed in claim 1 wherein said tool is a hand held nailing machine.

9. In a tool having a powered operative cycle followed by a reset cycle wherein a tool operating mechanism is returned to its start position, the improvement including a vacuum return system comprising:

a) a cylinder having a first end thereof open to the atmosphere and the opposite second end thereof sealed from the atmosphere,

b) a slidable piston within said cylinder,

c) an annular V grooved elastomeric seal between said piston and the inside wall of said cylinder wherein the open end of said V groove is directed toward said first end of said cylinder such that the outermost leg of said V groove wipes the inside wall of said cylinder thereby providing a vacuum between said piston and said second end of said cylinder as the piston translates toward said first end of said cylinder and permits the passage of entrapped air between said piston and said second end of said cylinder as said piston translates toward said second end of said cylinder,

d) said piston connected to said tool operating mechanism such that said piston is axially drawn from said second end of said cylinder toward said first end of said cylinder during said tool'"'"'s operative cycle, thereby creating a vacuum between said piston and said second end of said cylinder whereby said piston is drawn back toward said second end of said cylinder after said tool'"'"'s operative cycle is completed thereby resetting said piston and said operating mechanism to its start position.