Correcting for two-phase flow in a digital flowmeter

• US 6,758,102 B2
• Filed: 01/10/2003
• Issued: 07/06/2004
• Est. Priority Date: 03/23/2000
• Status: Expired due to Term

• Current Assignee: Schneider Electric Systems USA, Inc. (Schneider Electric SE)
• Original Assignee: Invensys Systems Incorporated (Invensys PLC)
• Inventors: Henry, Manus P., Fuente, Maria Jesus De La
• Primary Examiner(s): Lefkowitz, Edward
• Assistant Examiner(s): Thompson, Jewel V.
• Application Number:
  US10/339,623
• Publication Number:
  US 20030154804A1
• Time in Patent Office: 543 Days
• Field of Search: 738/613.56, 738/613.55, 738/613.57
• US Class Current: 73/861.356
• CPC Class Codes: G01F 1/74 Devices for measuring flow of a fluid or flow of a fluent solid material in suspension in another fluid
• CPC Class Codes: G01F 1/8431 electronic circuits
• CPC Class Codes: G01F 1/8436 signal processing
• CPC Class Codes: G01F 1/8486 with multiple measuring conduits
• CPC Class Codes: G01F 15/024 involving digital counting

Abstract

A flowmeter is disclosed. The flowmeter includes a vibratable conduit, and a driver connected to the conduit that is operable to impart motion to the conduit. A sensor is connected to the conduit and is operable to sense the motion of the conduit and generate a sensor signal. A controller is connected to receive the sensor signal. The controller is operable to detect a single-phase flow condition and process the sensor signal using a first process during the single-phase flow condition to generate a validated mass-flow measurement. The controller is also operable to detect a two-phase flow condition and process the sensor signal using a second process during the two-phase flow condition to generate the validated mass-flow measurement.

Claims

1. A flowmeter controller comprising:

an input module operable to receive sensor signals from a sensor connected to a vibratable flowtube, the sensor signals related to a mass flow through the flowtube, wherein the mass flow includes a first material having a first phase and a second material having a second phase;

a signal processing system operable to receive the sensor signal, determine sensor signal characteristics, and output drive signal characteristics for a drive signal applied to the flowtube;

a measurement system operable to determine an actual flow condition of the mass flow, based on an apparent flow condition derived from the sensor signal characteristics and an application of an error correction factor to the apparent flow condition; and

an output module operable to output the drive signal.

2. The flowmeter controller of claim 1 wherein the measurement system is operable to determine the error correction factor based on a pre-measured single-phase mass flow through the flowtube relative to measurement parameters associated with the mass flow through the flowtube as determined from the sensor signal characteristics.

3. The flowmeter controller of claim 2, wherein the measurement parameters include a temperature associated with the mass flow through the flowtube, a damping of vibration of the flowtube, or a drop in density of the mass flow through the flowtube.

4. The flowmeter controller of claim 3 wherein the measurement parameters include the drop in density, and the drop in density is greater than 5%.

5. The flowmeter controller of claim 2 wherein the error correction factor is determined based on a model of a linear relationship between the error correction factor and the measurement parameters.

6. The flowmeter controller of claim 2 wherein the error correction factor is determined based on a model of a non-linear relationship between the error correction factor and the measurement parameters.

7. The flowmeter controller of claim 6 comprising a neural network processor operable to construct the model.

8. The flowmeter controller of claim 1 wherein the first phase includes a liquid, and the second phase includes a gas.

9. The flowmeter controller of claim 8 wherein the second phase comprises greater than 2% of the mass flow.

10. The flowmeter controller of claim 1 wherein the flow condition includes a mass flow rate of the mass flow or a density of the mass flow.

11. A method comprising:

detecting a two-phase mass flow through a flowtube;

determining an apparent flow condition of the two-phase mass flow based on measured parameters associated with the two-phase mass flow through the flowtube; and

adjusting the apparent flow condition by an error correction factor to obtain an actual flow condition, wherein the error correction factor is obtained based on a single-phase mass flow through the flowtube and on the measured parameters.

12. The method of claim 11 wherein the measured parameters include a temperature associated with the mass flow through the flowtube, a damping of vibration of the flowtube, or a drop in density of the mass flow through the flowtube.

13. The method of claim 11 wherein the measured parameters include a temperature associated with the mass flow through the flowtube, a damping of vibration of the flowtube, or a drop in density of the mass flow through the flowtube.

14. The method of claim 13 wherein the measurement parameters include the drop in density, and the drop in density is greater than 5%.

15. The method of claim 13 comprising determining the error correction factor based on a model of a linear relationship betwen the error correction factor and the measured parameters.

16. The method of claim 13 comprising determining the error correction factor based on a model of a linear relationship between the error correction factor and the measured parameters.

17. The method of claim 16 comprising constructing the model using a neural network processor.

18. The method of claim 11 wherein the first phase includes a liquid, and the second phase includes a gas.

19. The method of claim 18 wherein the second phase comprises greater than 2% of the mass flow.

20. The method of claim 11 wherein the flow condition includes a mass flow rate of the mass flow or a density of the mass flow.