Motion detection and control for automated pool cleaner

• US 6,758,226 B2
• Filed: 07/20/2001
• Issued: 07/06/2004
• Est. Priority Date: 04/01/1999
• Status: Expired due to Fees

• Current Assignee: Aqua Products Incorporated
• Original Assignee: Aqua Products Incorporated
• Inventors: Porat, Joseph
• Primary Examiner(s): Stinson, Frankie L.
• Application Number:
  US09/910,184
• Publication Number:
  US 20010050093A1
• Time in Patent Office: 1,082 Days
• Field of Search: 15/17, 134/56.R, 134/57.R, 134/58.R, 134/172, 134/198, 134/166.R, 134/167.R
• US Class Current: 134/56.00R
• CPC Class Codes: E04H 4/1654 Self-propelled cleaners

Abstract

An automated power-driven pool cleaning apparatus is provided with a motion translating member that contacts the surface being cleaned, an associated signal transmitter and a sensor that is connected to the pool cleaner'"'"'s programmed electronic control device, or chip, so that when the cleaner is moving, the mtm moves the signal transmitter past the sensor thereby providing an intermittent signal. When the cleaner stops moving, no intermittent signal is received and after a predetermined period of time, the control device causes the cleaner'"'"'s drive means to move the cleaner in a different direction.

Claims

1. An automated power-driven pool cleaning apparatus utilized for cleaning the surface of a bottom or side wall of a pool or tank and including a programmable control device for directing movement of said apparatus across the wall, said apparatus comprising:

a motion translating member mounted for contacting the surface of the wall being cleaned, said motion translating member moving as said apparatus moves across the surface;

a signal transmitter for transmitting signals in accordance with movement of said motion translating member; and

a sensor mounted to receive signals from said signal transmitter and for providing an output indicative of signals received to the programmable control device, which is programmed to change a direction of movement of said apparatus when the output of said sensor indicates that said apparatus has not moved within a prescribed period of time,

wherein said signal transmitter is responsive to normal movement of said motion translating member to transmit at least one signal during each unit of time equal in duration to the prescribed period of time, and wherein the output of said sensor indicates that said apparatus has not moved within the prescribed period of time when no signal is received by said sensor within the prescribed period of time.

2. The apparatus of claim 1, wherein the output of said sensor indicates that said apparatus has not moved within the prescribed period of time when a signal is constantly received by said sensor for the prescribed period of time.

3. The apparatus of claim 1, wherein said motion translating member includes a wheel mounted for rotation on an axis transverse to the direction of movement of said apparatus.

4. The apparatus of claim 3 wherein a portion of said wheel in contact with the surface of the wall is provided with a traction surface.

5. The apparatus of claim 4, wherein said traction surface is a polymeric material having a high coefficient of friction.

6. The apparatus of claim 1, wherein said motion translating member includes a wheel that rotates as said apparatus moves across the wall, said signal transmitter being mounted on said wheel to move as said wheel rotates.

7. The apparatus of claim 6, wherein said signal transmitter is mounted to rotate with said wheel.

8. The apparatus of claim 7, wherein said signal transmitter is mounted on said wheel at a periphery of said wheel.

9. The apparatus of claim 7, wherein said sensor is mounted on said apparatus at a position where said sensor receives or does not receive a signal from said signal transmitter in dependence upon a rotational position of said wheel.

10. The apparatus of claim 9, wherein said sensor is mounted on said apparatus at a position that said signal transmitter is alternately proximate to and distanced from as said wheel rotates, said sensor receiving a signal from said signal transmitter when said signal transmitter is proximate to said sensor, and said sensor not receiving a signal from said signal transmitter when said signal transmitter is distanced from said sensor.

11. The apparatus of claim 10, wherein said signal transmitter includes at least one permanent magnet mounted at said periphery of said wheel.

12. The apparatus of claim 11, wherein said sensor includes a reed switch that moves between an open and a closed position in dependence upon whether said at least one permanent magnet is proximate to or distanced from said reed switch.

13. The apparatus of claim 12, wherein said wheel is sized such that said at least one permanent magnet is proximate to said reed switch at least once during each unit of time equal in duration to the prescribed period of time during normal movement of said motion translating member to transmit at least one signal, and wherein the output of said sensor indicates that said apparatus has not moved within the prescribed period of time when no signal is received by said sensor within the prescribed period of time.

14. The apparatus of claim 13, wherein the output of said sensor indicates that said apparatus has not moved within the prescribed period of time when a signal is constantly received by said sensor for the prescribed period of time.

15. The apparatus of claim 12, wherein said signal transmitter includes at least two permanent magnets mounted at said periphery in diametrically opposed relation to each other.

16. The apparatus of claim 1, further comprising a support assembly for urging said motion translating member into contact with the surface of the wall being cleaned.

17. The apparatus of claim 16, wherein said support assembly comprises a spring-biased shaft mounted for movement in a direction generally normal to the surface of the wall being cleaned, whereby said motion translating member is maintained in contact with irregularities in the surface.

18. The apparatus of claim 17, wherein said support assembly includes a mounting bracket for receiving said spring-biased shaft and a bearing surface for said motion translating member.

19. The apparatus of claim 18, wherein said motion translating member is a wheel and said bearing surface is an axle.

20. The apparatus of claim 18, wherein said motion translating member is a continuous flexible belt and said bearing surface comprises a plurality of rotationally-mounted pulleys.

21. The apparatus of claim 1, wherein said signal transmitter comprises a light element for intermittently transmitting light to said sensor.

22. The apparatus of claim 21, wherein said light element is responsive to normal movement of said motion translating member to transmit light to said sensor at least once during each unit of time equal in duration to the prescribed period of time, and wherein the output of said sensor indicates that said apparatus has not moved within the prescribed period of time when no light from said light element is received by said sensor within the prescribed period of time.

23. The apparatus of claim 22, wherein the output of said sensor indicates that said apparatus has not moved within the prescribed period of time when light from said light element is constantly received by said sensor for the prescribed period of time.

24. The apparatus of claim 21, wherein said light element includes a light source and means for intermittently transmitting light from said light source to said sensor.

25. The apparatus of claim 24, wherein said light source is fixed and said means for intermittently transmitting comprises at least one portion of said motion translating member that transmits light in spaced relation to at least one portion of said motion translating member that blocks passage of light, such that movement of said motion translating member interrupts light received by said sensor from said light source.

26. The apparatus of claim 1, wherein said signal transmitter is a light source and said sensor is a photoelectric cell.

27. The apparatus of claim 1, wherein the prescribed time is about five seconds.