Process for determining a reference characteristic for controlling a pump

• US 6,758,655 B2
• Filed: 08/02/2002
• Issued: 07/06/2004
• Est. Priority Date: 08/22/2001
• Status: Expired due to Term

• Current Assignee: Pumpenfabrik Ernst Vogel
• Original Assignee: Pumpenfabrik Ernst Vogel GmbH (ITT, Inc.)
• Inventors: Sacher, Manfred
• Primary Examiner(s): Dolinar, Andrew M.
• Application Number:
  US10/211,208
• Publication Number:
  US 20030039556A1
• Time in Patent Office: 704 Days
• Field of Search: 417/18-20, 417/22-24, 417/44.1, 417/45, 417/44.2, 417/44.3, 417/44.11, 700/282, 700/38
• US Class Current: 417/19
• CPC Class Codes: F04D 15/0088 Testing machines
• CPC Class Codes: G05D 7/0676 by action on flow sources G05D7/0688, G05D7/0694 take precedence

Abstract

In the process according to the invention for determining a nominal values curve of an installation (H_installation(Q), P_installation(Q)) for controlling the pump capacity of a pump (6) driven by an electric motor (10) with speed control in a closed system with variable capacity requirement, first all consumers in the installation are closed, one consumer operation parameter is determined at a consumer (4-n) arranged at a distance from the pump, the pump capacity is varied until the consumer operation parameter has reached a predetermined value, and, once this value has been reached, a pair of pump parameters representative for the instantaneous pump capacity is determined and stored in the controller. This measurement is repeated with different consumers being open, and from the stored values of the pairs of pump parameters the curve of nominal values (H_installation(Q), P_installation(Q)) of the installation is calculated by way of a mathematical process for establishing a curve.

Claims

1. A process for determining a nominal value curve of an installation (H_installation(Q), P_installation(Q)) for controlling the pump capacity of a pump (6) driven by an electric motor (1) with speed control, by means of which pump a fluid is transported through predetermined conduits (2) and consumers (4-1, 4-2, 4-n) in an installation, the number and inside cross-sectional area of which are variable, wherein a physical variable representative for the capacity of the pump is detected by means of a sensor (14, 18, 20) and an electrical signal proportional to this physical value is input in a controller (16) as an actual value, the controller controlling the rotational speed of the electric motor and thus the capacity pump (6) on the basis of the curve of nominal values (H_installation(Q), P_installation(Q)) of the installation, comprising the steps of:

a) closing all consumers in the installation,

b) detecting a consumer operation parameter at a consumer at a distance from the pump, preferably at the consumer (4-n) positioned at the greatest distance from the pump, which parameter is representative for the operability of this consumer, and varying the instantaneous pump capacity until the consumer operation parameter has reached a predetermined value,

c) transmitting a confirmation signal to the controller (16) as soon as the consumer operation parameter has reached the predetermined value,

d) upon receipt of the confirmation signal, determining the instantaneous value of a pair of pump parameters representative for the instantaneous capacity of the pump, and storing this value in the controller (16),

e) opening one or several consumers and repeating the above process steps b) through d), and

f) calculating a function by way of a mathematical process for establishing a curve from the stored values of the pump parameter pairs, and storing this function as a curve of nominal values (H_installation(Q), P_installation(Q)) for the installation of the controller (16).

2. The process according to claim 1, wherein process step e) is carried out at least two successive times.

3. The process according to claim 1, wherein the consumer operation parameter is a pressure differential between the inlet and the outlet of the consumer (4-n).

4. The process according to claim 1, wherein the pair of pump parameters comprises the amount pumped (Q) and the electrical power (P) taken up by the pump driving motor (10), and that is determined by measuring two parameters from among the amount pumped (Q), the electrical power (P) taken up by the pump driving motor (10) and the rotational speed (n) of the pump.

5. The process according to claim 1, characterized in that the pair of pump parameters comprises the amount pumped (Q) and the pumping head (H) and is determined by measuring two parameters from among the amount pumped (Q), the pumping head (H) and the rotational speed (n) of the pump.

6. The process according to claim 4, wherein an unknown parameter of the pair of pump parameters is calculated based upon the mathematical interrelationships between the three parameters of the amount pumped (Q), the electrical power (P) taken up by the pump driving motor (10), and the rotational speed (n) of the pump.

7. The process according to claim 5, wherein an unknown parameter of the pair of pump parameters is calculated based upon the mathematical interrelationships between the three parameters of the amount pumped (Q), the pumping head (H) and the rotational speed (n) of the pump.