Synthetic jet for admitting and expelling reactant air

• US 6,759,159 B1
• Filed: 06/14/2000
• Issued: 07/06/2004
• Est. Priority Date: 06/14/2000
• Status: Expired due to Term

• Current Assignee: Duracell U.S. Operations, Inc. (Berkshire Hathaway Incorporated)
• Original Assignee: Gillette Company (The Procter & Gamble Company)
• Inventors: Witzigreuter, John Douglas, Pedicini, Christopher Steven, Gray, Gary Edward
• Primary Examiner(s): KALAFUT, STEPHEN J
• Application Number:
  US09/593,343
• Time in Patent Office: 1,483 Days
• Field of Search: 429/27, 429/28, 429/29, 429/71, 429/82, 429/83
• US Class Current: 429/71
• CPC Class Codes: H01M 12/06 with one metallic and one gaseous electrode
• CPC Class Codes: H01M 6/50 Methods or arrangements for servicing or maintenance, e.g. for maintaining operating temperature constructional details of current conducting connections for detecting conditions inside cells or batteries, e.g. details of voltage sensing terminals, H01M50/569
• CPC Class Codes: H01M 8/04089 of gaseous reactants
• CPC Class Codes: Y02E 60/50 Fuel cells

Abstract

The present invention relates to a synthetic air jet for a metal-air battery. A synthetic air jet can be housed within, incorporated into, or attached to a battery casing to generate a convective air flow for an air cathode of a metal-air cell contained within the casing. A means for activating the synthetic air jet controls the air flow through the battery casing. When the synthetic air jet is activated, the internal volume of the synthetic air jet changes. The expansion and contraction of the synthetic air jet creates an air flow through the battery, thus providing reactant air for the air cathode of the metal-air cell.

Claims

1. An enclosure for at least one electrochemical cell having at least one air electrode, the enclosure comprising:

a casing defining at least one inlet and at least one outlet communicating with the exterior of the casing;

a synthetic jet defining a housing with an internal cavity and an opening communicating with the air inside the casing; and

a movable member positioned to change the internal volume of the housing,

wherein the opening is positioned relative to the inlet and the outlet so that, in response to said change, the synthetic jet is operative to forcibly admit exterior air through the inlet into the casing and through the opening into the housing, to forcibly expel air from the housing through the opening into the casing, and then to expel air from the casing through the outlet to the exterior of the casing, so that a reactant air flow-path is defined within the casing, with the flow-path extending into the casing through the inlet and out of the casing through the outlet.

2. The enclosure of claim 1, wherein the inlet comprises at least one diffusion isolation tube.

3. The enclosure of claim 1, wherein the outlet comprises at least one diffusion isolation tube.

4. The enclosure of claim 1, wherein the movable member comprises metal.

5. The enclosure of claim 4 further comprising an electrode to attract or repel the movable member.

6. The enclosure of claim 1, wherein the movable member is a piston.

7. The enclosure of claim 1, wherein the movable member is a diaphragm.

8. The enclosure of claim 1, wherein the casing is a prismatic shape defining a bottom, a top, and at least one sidewall.

9. The enclosure of claim 8, wherein the opening in the housing of the synthetic jet is positioned to expel air towards the outlet in the casing.

10. The enclosure of claim 1, wherein the casing is a cylindrical shape defining a top, a bottom, and a sidewall.

11. The enclosure of claim 10, wherein the opening in the housing of the synthetic jet is positioned to expel air towards the outlet, which is positioned in the top of the casing.

12. The enclosure of claim 11, wherein the movable member is further configured to forcibly move the air from the inlet, which is positioned in the sidewall of the casing.

13. The enclosure of claim 1, wherein the interior of the casing is divided into a first plenum and a second plenum by a baffle plate.

14. The enclosure of claim 13, wherein the interior of the casing is configured such that air is forcibly moved by the movable member from the inlet to the first plenum.

15. The enclosure of claim 14, wherein the baffle plate comprises an opening through which air is forcibly moved by the movable member from the first plenum to the second plenum.

16. The enclosure of claim 15, wherein the interior of the casing is configured such that air is forcibly moved by the movable member from the second plenum to the opening in the housing.

17. The enclosure of claim 16, wherein the interior of the casing is configured so that air is forcibly moved by the movable member from the opening in the housing of the synthetic jet to the outlet in the casing.

18. The enclosure of claim 1, further comprising means for activating the synthetic jet.

19. The enclosure of claim 18, wherein the inlet comprises at least one diffusion isolation tube.

20. The enclosure of claim 18, wherein the outlet comprises at least one diffusion isolation tube.

21. The enclosure of claim 18, wherein the movable member comprises metal.

22. The enclosure of claim 21, wherein the means for activating the synthetic jet comprises an electrode positioned to attract or repel the movable member.

23. The enclosure of claim 18, wherein the movable member is a piston.

24. The enclosure of claim 18, wherein the movable member is a diaphragm.

25. The enclosure of claim 18, wherein the casing is a prismatic shape defining a bottom, a top, and at least one sidewall.

26. The enclosure of claim 18, wherein the casing is a cylindrical shape defining a top, a bottom, and a sidewall.

27. The enclosure of claim 18, wherein the interior of the casing is divided into a first plenum and a second plenum by a baffle plate.

28. The enclosure of claim 27, wherein the interior of the casing is configured so that air is forcibly moved by the movable member from the inlet in which is positioned in the sidewall to the first plenum.

29. The enclosure of claim 28, wherein the baffle plate comprises an opening through which air is forcibly moved by the movable member from the first plenum to the second plenum.

30. The enclosure of claim 29, wherein the interior of the casing is configured so that air is forcibly moved by the movable member from the second plenum to the opening in the housing.

31. The enclosure of claim 30, wherein the interior of the casing is configured so that air is forcibly moved by the movable member from the housing of the synthetic jet to the outlet in the casing.

32. The enclosure of claim 1, wherein an air plenum is within the casing to receive air from the synthetic jet and the opening is positioned relative to the inlet and the outlet so that, in response to said change, the synthetic jet is operative to forcibly expel air from the housing through the opening into the casing and into the air plenum, and then to expel air from the air plenum through the outlet to the exterior of the casing.

33. The enclosure of claim 32, wherein the casing is a cylindrical shape defining a top end, a bottom end, and a sidewall.

34. The enclosure of claim 33, wherein the inlet and outlet are positioned on the sidewall.

35. The enclosure of claim 32, wherein the inlet and outlet are positioned on opposing ends of the casing.

36. The enclosure of claim 32, wherein said casing defines a first interior chamber including the inlet and a second interior chamber including the outlet, and wherein said air plenum defines an inlet portal in communication with the first interior chamber and an outlet portal in communication with the second interior chamber.

37. The enclosure of claim 36, wherein the inlet portal comprises at least one diffusion isolation tube, and the outlet portal comprises at least one diffusion isolation tube.

38. The enclosure of claim 36, wherein the opening of the synthetic jet is positioned to expel air towards the inlet portal of the air plenum.

39. The enclosure of claim 32, wherein the air plenum is annular.

40. The enclosure of claim 32, wherein the air plenum is cylindrical.

41. A method for providing air flow with a synthetic jet to an enclosure for an electrochemical cell having at least one air electrode, comprising:

enclosing the synthetic jet in a casing defining at least one inlet and at least one outlet, wherein the synthetic jet can receive air through the inlet from the exterior of the casing, and the synthetic jet defining a housing with an internal cavity and an opening communicating with the air inside the casing; and

activating the synthetic jet to forcibly admit exterior air through the inlet into the casing and through the opening into the housing, to forcibly expel air from the housing through the opening into the casing, and then to expel air from the casing through the outlet to the exterior of the casing, so that a reactant air flow-path is defined within the casing, with the flow-path extending into the casing through the inlet and out of the casing through the outlet.

42. The method of claim 41, wherein the step of activating the synthetic jet comprises energizing an electrode to attract or repel a movable member of the synthetic jet.

43. The method of claim 41, wherein the step of activating the synthetic jet comprises actuating a movable member of the synthetic jet.

44. An enclosure for an electrochemical cell having at least one air electrode, the enclosure comprising:

a casing defining at least one inlet and at least one outlet communicating with the exterior of the casing;

an air stream separator defining an upper chamber, a lower chamber within the casing, and an air stream separator opening, wherein the upper chamber receives air from the inlet;

a synthetic jet defining a housing with an internal cavity and an opening communicating with the air inside the upper chamber;

a solid barrier defining an axial plenum with at least one inlet portal and at least one outlet portal, wherein the axial plenum receives air from the synthetic jet through the inlet portal to provide reactant air to the axial plenum, and the lower chamber receives air through the outlet portal from the axial plenum; and

a movable member positioned to change the internal volume of the housing to admit exterior air through the inlet into the casing and through the opening into the housing, to expel air from the housing through the opening into the upper chamber and into the axial plenum, and then to expel air from the axial plenum through the lower chamber and the outlet to the exterior of the casing.

45. The enclosure of claim 44, wherein the inlet portal comprises at least one diffusion isolation tube, and the outlet portal comprises at least one diffusion isolation tube.

46. The enclosure of claim 44, wherein the movable member is a diaphragm.

47. The enclosure of claim 44, further comprising a circuit board for generating a wave to vibrate the movable member.

48. An enclosure for at least one electrochemical cell having at least one air electrode, the enclosure comprising:

a casing defining at least one inlet and at least one outlet communicating with the exterior of said casing, wherein the interior of said casing is divided into a first plenum and a second plenum by a baffle plate defining one or more apertures;

a synthetic jet defining a housing with an internal cavity and an opening communicating with air inside said casing; and

a movable member positioned to effect a change in the internal volume of said housing,

wherein said opening is positioned relative to said inlet and said outlet such that, in response to said change, the synthetic jet is operative to forcibly admit air through said inlet into said casing to said first plenum, to forcibly expel air from said first plenum to said second plenum through said one or more apertures, to forcibly expel air from said second plenum to said opening into said housing, and to forcibly expel air from said opening in said housing through said outlet to the exterior of said casing.

49. The enclosure of claim 48, further comprising means for activating said synthetic jet.

50. An enclosure for at least one electrochemical cell having at least one air electrode, the enclosure comprising:

a casing defining at least inlet and at least one outlet communicating with the exterior of the casing, wherein the inlet comprises at least one diffusion isolation tube;

a synthetic jet defining a housing with an internal cavity and an opening communicating with air inside the casing; and

a movable member positioned to change the internal volume of the housing to admit exterior air through the inlet into the casing and through the opening into the housing, to expel air from the housing through the opening into the casing, and then to expel air from the casing through the outlet to the exterior of the casing.

51. The enclosure of claim 50, wherein the outlet comprises at least one diffusion isolation tube.