Swing control algorithm for hydraulic circuit

• US 6,761,029 B2
• Filed: 12/13/2001
• Issued: 07/13/2004
• Est. Priority Date: 12/13/2001
• Status: Expired due to Fees

• Current Assignee: Caterpillar Sarl (Caterpillar Incorporated)
• Original Assignee: Caterpillar Incorporated, Shin Caterpillar Mitsubishi Ltd. (Caterpillar Incorporated)
• Inventors: Linerode, James D.
• Primary Examiner(s): Look, Edward K.
• Assistant Examiner(s): Kershteyn, Igor
• Application Number:
  US10/013,403
• Publication Number:
  US 20030110934A1
• Time in Patent Office: 943 Days
• Field of Search: 914/33, 604/59
• US Class Current: 60/459
• CPC Class Codes: E02F 9/128 Braking systems
• CPC Class Codes: E02F 9/2025 Particular purposes of control systems not otherwise provided for E02F3/16, E02F3/26, sub-groups of E02F3/43, E02F3/651, sub-groups of E02F3/84, E02F3/907, E02F5/145 take precedence
• CPC Class Codes: E02F 9/2203 Arrangements for controlling the attitude of actuators, e.g. speed, floating function
• CPC Class Codes: F15B 11/0406 during starting or stopping F15B11/048 takes precedence
• CPC Class Codes: F15B 2211/20546 variable capacity
• CPC Class Codes: F15B 2211/30505 Non-return valves, i.e. check valves
• CPC Class Codes: F15B 2211/3057 having two valves, one for each port of a double-acting output member
• CPC Class Codes: F15B 2211/30575 in a Wheatstone Bridge arrangement (also half bridges)
• CPC Class Codes: F15B 2211/3144 the positions being continuously variable, e.g. as realised by proportional valves
• CPC Class Codes: F15B 2211/327 electrically or electronically
• CPC Class Codes: F15B 2211/40515 with variable throttles or orifices
• CPC Class Codes: F15B 2211/41527 being connected to an output member and a directional control valve
• CPC Class Codes: F15B 2211/46 Control of flow in the return line, i.e. meter-out control
• CPC Class Codes: F15B 2211/6313 the pressure being a load pressure
• CPC Class Codes: F15B 2211/7058 Rotary output members
• CPC Class Codes: F15B 2211/75 Control of speed of the output member
• CPC Class Codes: F15B 2211/76 Control of force or torque of the output member

Abstract

A fluid control system may comprise a pump, a tank, and an actuator including a working chamber. The system may be operative to control rotational movement of a swing structure and movement of an least one implement. A valve assembly may be configured to control fluid communication between the working chamber and the tank and to control fluid communication between the working chamber and the pump. An input device may be operative to selectively control movement of the swing structure. The system may include a controller in communication with the valve assembly and the input device. The controller may be configured to control a flow condition of the working chamber through a sensed pressure condition of the working chamber and a command from the input device.

Claims

1. A fluid control system operative to control rotational movement of a swing structure and movement of at least one implement, the fluid control system comprising:

a pump;

a tank;

an actuator including a working chamber;

a valve assembly configured to control fluid communication between the working chamber and the tank and to control fluid communication between the working chamber and the pump;

an input device operative to selectively control movement of the swing structure; and

a controller in communication with the valve assembly and the input device, the controller being configured to control a flow condition of the working chamber through a sensed pressure condition of the working chamber and a command from the input device corresponding with a desired pressure of the working chamber.

2. The system of claim 1, wherein the actuator includes a motor.

3. The system of claim 2, wherein the motor includes a reversible motor configured to swing a load.

4. The system of claim 1, wherein the input device includes an operating lever configured such that a position of the lever corresponds with a predetermined desired pressure of the working chamber.

5. The system of claim 4, wherein the position of the lever corresponds with a predetermined flow limit of fluid to the working chamber.

6. The system of claim 1, wherein the controller is configured to compare a pressure difference between the sensed pressure condition and a desired pressure of the working chamber to a first predetermined positive pressure error limit, a second predetermined positive pressure error limit, and a first predetermined negative pressure error limit, the second positive limit being greater than the first positive limit.

7. The system of claim 6, wherein, when the pressure difference is greater than the second positive limit, the controller is configured to increase fluid flow to the working chamber and to provide zero bleed flow, the increased fluid flow not exceeding a predetermined flow limit.

8. The system of claim 6, wherein, when the pressure difference is less than the second positive limit and greater than the first positive limit, the controller is configured to increase fluid flow to the working chamber and to provide at least a minimum bleed flow, the increased fluid flow not exceeding a predetermined flow limit.

9. The system of claim 6, wherein, when the pressure difference is less than the first negative limit, the controller is configured to decrease fluid flow to the working chamber and to increase bleed flow.

10. The system of claim 6, wherein, when the pressure difference is less than the first positive limit and greater than the first negative limit, the controller is configured to maintain fluid flow to the working chamber and to maintain bleed flow.

11. The system of claim 6, wherein the first positive limit is equal to an absolute value of the first negative limit.

12. A method for controlling a hydraulic system, comprising:

receiving an input command from an input device;

generating a desired pressure value based on the input command;

generating a flow limit based on the input command; and

causing incremental movement of an actuator, a magnitude of the movement over a predetermined time interval being based on the desired pressure value and the flow limit.

13. The method of claim 12, further including reversibly swinging a load.

14. The method of claim 12, further including positioning an operating lever to generate the input command, the lever being configured such that a position of the lever corresponds with the desired pressure value of a working chamber of the actuator.

15. The method of claim 14, wherein the position of the lever corresponds with the flow limit of fluid to the working chamber.

16. The method of claim 12, further including sensing pressure of a working chamber of the actuator, wherein the magnitude of the movement of the actuator is based on a difference between the desired pressure value and the sensed pressure.

17. The method of claim 16, further including comparing the pressure difference to a first predetermined positive pressure error limit, a second predetermined positive pressure error limit, and a first predetermined negative pressure error limit, the second positive limit being greater than the first positive limit, and the first positive limit being equal to an absolute value of the first negative limit.

18. The method of claim 17, wherein said controlling operation includes, when the pressure difference is greater than the second positive limit, increasing fluid flow to the working chamber and providing zero bleed flow, the increased fluid flow not exceeding a predetermined flow limit.

19. The method of claim 17, wherein said controlling operation includes, when the pressure difference is less than the second positive limit and greater than the first positive limit, increasing fluid flow to the working chamber and providing at least a minimum bleed flow, the increased fluid flow not exceeding a predetermined flow limit.

20. The method of claim 17, wherein said controlling operation includes, when the pressure difference is less than the first negative limit, decreasing fluid flow to the working chamber and increasing bleed flow.

21. The method of claim 17, wherein said controlling operation includes, when the pressure difference is less than the first positive limit and greater than the first negative limit, maintaining fluid flow to the working chamber and maintaining bleed flow.