Thermostat apparatus for use with temperature control system

• US 6,764,020 B1
• Filed: 02/28/2003
• Issued: 07/20/2004
• Est. Priority Date: 02/28/2003
• Status: Active Grant

• Current Assignee: Stant USA Corporation (Vapor Acquisition Corp.)
• Original Assignee: Standard-Thomson Corporation (Stant Manufacturing Incorporated)
• Inventors: Zhao, Ken, Fratantonio, Matthew, Duprez, Wayne R.
• Primary Examiner(s): Norman, Marc
• Application Number:
  US10/376,829
• Time in Patent Office: 508 Days
• Field of Search: 236/68.R, 236/72, 236/91.R, 236/91.D, 236/99.K, 605/28, 605/16, 605/17, 605/20, 605/23, 251/11, 318/117, 123/41.1
• US Class Current: 236/68.00R
• CPC Class Codes: G05D 23/022 the sensing element being placed within a regulating fluid flow
• CPC Class Codes: G05D 23/30 Automatic controllers with an auxiliary heating device affecting the sensing element, e.g. for anticipating change of temperature

Abstract

A thermostat apparatus is provided. The thermostat apparatus comprises a thermostat and a positioner for establishing different operating temperatures for thermostat.

Claims

1. A thermostat apparatus comprising a thermostat and a positioner for establishing the actuation temperature for the thermostat, the thermostat comprising a wax motor comprising a piston, and the positioner comprising an output member having at least two positions, each representing a predetermined actuation temperature for the thermostat and a piston stroke limiter to limit motion of the piston upon motion of the output member beyond one of its two positions to establish one of the predetermined actuation temperatures.

2. The thermostat apparatus of claim 1, wherein the thermostat comprises a valve, and the positioner comprises an expansion agent and a heater to heat the expansion agent to move the output member between its two positions to move the piston between a higher valve actuation temperature position establishing a higher valve actuation temperature for actuating the valve and a lower valve actuation temperature position establishing a lower valve actuation temperature for actuating the valve.

3. The thermostat apparatus of claim 2, wherein the heater is an electric heater.

4. The thermostat apparatus of claim 3, wherein the output member is moved from a first of its two positions to a second of its two positions to move the piston from the higher valve actuation temperature position to the lower valve actuation temperature position when electric power is supplied to the heater.

5. The thermostat apparatus of claim 2, wherein the positioner comprises a heat sink to distribute heat from the heater to the expansion agent.

6. The thermostat apparatus of claim 2, wherein the piston stroke limiter comprises a spring, a stroke-limiting surface, and a spring housing containing the spring and movable into engagement with the stroke-limiting surface to limit motion of the first piston upon loading of the spring due to motion of the output member.

7. A thermostat apparatus comprising

a thermostat comprising a valve, first piston, and first thermal expansion device cooperatively associated to actuate the valve in response to a valve actuation temperature, and

a positioner to relatively move the first piston and first thermal expansion device between a higher valve actuation temperature position establishing a higher valve actuation temperature for actuating the valve and a lower valve actuation temperature position establishing a lower valve actuation temperature for actuating the valve, the positioner comprising a second thermal expansion device and a second piston extensible from the second thermal expansion device in response to temperature and operatively connected to the first piston.

8. The thermostat apparatus of claim 7, wherein the positioner comprises (i) a second thermal expansion device comprising an expansion agent responsive to temperature and (ii) a heater to heat the expansion agent to relatively move the second piston and the second thermal expansion device to relatively move the first piston and the first thermal expansion device between the higher and lower valve actuation temperature positions.

9. The thermostat apparatus of claim 8, wherein the heater is an electric heater.

10. The thermostat apparatus of claim 8, wherein the positioner comprises a heat sink to distribute heat from the heater to the expansion agent.

11. The thermostat apparatus of claim 8, wherein the positioner comprises a spring between the first piston and the second piston.

12. The thermostat apparatus of claim 7, wherein the positioner comprises a piston stroke limiter to take up excess extension of the second piston from the second thermal expansion device to limit retraction of the first piston into the first thermal expansion device.

13. The thermostat apparatus of claim 12, wherein the piston stroke limiter comprises a spring, a stroke-limiting surface, and a spring housing containing the spring and movable into engagement with the stroke-limiting surface to limit retraction of the first piston upon loading of the spring due to extension of the second piston.

14. A thermostat apparatus comprising

a thermostat comprising a valve, a first piston, and a first thermal expansion device receiving the first piston and comprising a first expansion agent responsive to a valve actuation temperature to relatively move the first piston and the first thermal expansion device to actuate the valve, and

a positioner comprising a second piston, a second thermal expansion device receiving the second piston and comprising a second expansion agent responsive to temperature, and a heater to heat the second expansion agent to extend the second piston from the second thermal expansion device to retract the first piston into the first thermal expansion device from a higher valve actuation temperature position establishing a higher valve actuation temperature for actuating the valve to a lower valve actuation temperature position establishing a lower valve actuation temperature for actuating the valve.

15. The thermostat apparatus of claim 14, wherein each of the first and second expansion agents comprises wax.

16. The thermostat apparatus of claim 14, wherein the heater is an electric heater.

17. The thermostat apparatus of claim 14, wherein the positioner comprises a heat sink to distribute heat from the heater to the second expansion agent.

18. The thermostat apparatus of claim 14, wherein the positioner comprises a first and second heat sinks to distribute heat from the heater to the second expansion agent, each heat sink comprises a plurality of tines embedded in the second expansion agent, and the heater is an electric positive thermal coefficient ceramic heater embedded in the second expansion agent and positioned between and in contact with the heat sinks.

19. The thermostat apparatus of claim 14, wherein the positioner comprises a piston stroke limiter to limit retraction of the first piston into the first thermal expansion device due to extension of the second piston from the second thermal expansion device.

20. The thermostat apparatus of claim 14, comprising a coolant flow passageway to conduct a flow of coolant, wherein the thermostat is positioned in the coolant passageway, and the second expansion agent is positioned outside the coolant passageway.