EMI feedthrough filter terminal assembly having surface mounted, internally grounded hybrid capacitor

• US 6,765,780 B2
• Filed: 02/27/2003
• Issued: 07/20/2004
• Est. Priority Date: 02/28/2002
• Status: Expired due to Term

• Current Assignee: Greatbatch Limited (Greatbatch Incorporated)
• Original Assignee: Greatbatch-Sierra, Inc.
• Inventors: Zeng, Haitong, Frysz, Christine A., Brendel, Richard L., Stevenson, Robert A.
• Primary Examiner(s): Reichard, Dean A.
• Assistant Examiner(s): THOMAS, ERIC W
• Application Number:
  US10/377,272
• Publication Number:
  US 20030213605A1
• Time in Patent Office: 509 Days
• Field of Search: 361/302, 361/306.2, 361/306.3, 361/307, 361/308.1, 361/308.2, 361/308.3, 361/309-311, 361/301.2, 333/182-185
• US Class Current: 361/302
• CPC Class Codes: A61N 1/3754 Feedthroughs
• CPC Class Codes: H01G 4/35 Feed-through capacitors or anti-noise capacitors
• CPC Class Codes: Y02E 60/13 Energy storage using capacitors

Abstract

An EMI feedthrough filter terminal assembly includes a capacitor having first and second sets of electrode plates, a first passageway having a first termination surface coupling the first set of electrode plates, a second passageway having a second termination surface coupling the second set of electrode plates, and a third termination surface exteriorly coupling the second set of electrode plates. A ferrule is adjacent to the capacitor and includes an oxide resistant biostable conductive pad, i.e., a noble metal pad, on a surface thereof coupled to the third termination surface. A conductive terminal pin extends through the first passageway in conductive relation with the first set of electrode plates. A conductive ground lead extends through the second passageway in conductive relation with the second set of electrode plates. An insulator is fixed to the ferrule for supporting the terminal pin in conductive isolation from the ferrule.

Claims

1. An EMI feedthrough filter terminal assembly, comprising:

a feedthrough filter capacitor having first and second sets of electrode plates, a first passageway therethrough having a first termination surface conductively coupling the first set of electrode plates, a second passageway therethrough having a second termination surface conductively coupling the second set of electrode plates, and a third termination surface exteriorly conductively coupling the second set of electrode plates;

a conductive ferrule adjacent to the feedthrough filter capacitor, having an oxide resistant biostable conductive pad on a surface thereof, conductively coupled to the third termination surface;

at least one conductive terminal pin extending through the first passageway in conductive relation with the first set of electrode plates, and through the ferrule in non-conductive relation; and

at least one conductive ground lead extending through the second passageway in conductive relation with the second set of electrode plates.

2. The terminal assembly of claim 1, wherein the ground lead extends through the ferrule in conductive relation.

3. The terminal assembly of claim 1, including means for hermetically sealing passage of the terminal pin through the ferrule.

4. The terminal assembly of claim 1, including means for hermetically sealing passage of the ground lead through the ferrule.

5. The terminal assembly of claim 1, wherein the feedthrough filter capacitor is symmetrical about the ground lead.

6. The terminal assembly of claim 1, including an insulator fixed to the ferrule for supporting the terminal pin in conductive isolation from the ferrule.

7. The terminal assembly of claim 6, wherein the ground lead, the ferrule, and the insulator comprise a pre-fabricated hermetic terminal pin sub-assembly.

8. The terminal assembly of claim 6, including an oxide resistant biostable hermetic seal between the insulator and the ferrule, wherein the hermetic seal forms the conductive pad on the surface of the ferrule.

9. The terminal assembly of claim 6, including an oxide resistant biostable hermetic seal between the terminal pin and the insulator, for conductively coupling the terminal pin to the first termination surface.

10. The terminal assembly of claim 1, including a conductive connector extending between the third termination surface and the conductive pad.

11. The terminal assembly of claim 10, wherein the conductive pad comprises a noble metal.

12. The terminal assembly of claim 11, wherein the noble metal is taken from the group consisting of gold, platinum, and oxide resistant alloys thereof.

13. The terminal assembly of claim 10, wherein the conductive connector is taken from the group consisting of conductive polyimide, solder, weld or braze.

14. The terminal assembly of claim 1, wherein the third termination surface comprises a plurality of third termination surfaces, and wherein the ferrule includes a corresponding plurality of conductive pads conductively coupled to the plurality of third termination surfaces.

15. The terminal assembly of claim 1, wherein the first passageway through the feedthrough filter capacitor comprises a plurality of first passageways each having a distinct first termination surface conductively coupled to a distinct first set of electrode plates, and wherein the at least one terminal pin comprises a terminal pin extending through each of the plurality of first passageways.

16. The terminal assembly of claim 15, wherein the at least one conductive ground lead extends centrally through the feedthrough filter capacitor.

17. The terminal assembly of claim 1, including an oxide resistant biostable hermetic seal between the ground lead and the ferrule, for conductively coupling the ground lead to the second termination surface.

18. The terminal assembly of claim 17, including an insulative washer disposed between the feedthrough filter capacitor and the conductive ferrule.

19. The terminal assembly of claim 18, wherein the insulative washer comprises a thermal plastic polyimide supported tape.

20. The terminal assembly of claim 19, wherein the thermal plastic polyimide supported tape comprises Ableloc.

21. The terminal assembly of claim 18, wherein the washer includes a gap adjacent to the ground lead.

22. The terminal assembly of claim 1, specifically constructed for medical implant applications.

23. The terminal assembly of claim 22, wherein the medical implant applications include cardiac pacemakers, implantable cardioverter defibrillators, cochlear implants, neuro-stimulators, internal drug pumps, bone growth stimulators, artificial organs, artificial hearts, hearing assist stimulators, artificial limbs, artificial eyes, muscle actuators, and deep brain stimulators for seizure control, pain management and gene therapy.

24. The terminal assembly of claim 1, wherein the oxide resistant conductive pad comprises a gold braze.

25. The terminal assembly of claim 24, wherein the oxide resistant conductive pad is attached, at least in part, to a titanium/molybdenum surface.

26. The terminal assembly of claim 1, wherein the terminal pin comprises an integral oxide resistant biostable wire bond pad on a body fluid side of the terminal assembly.

27. The terminal assembly of claim 26, wherein the wire bond pad comprises a noble metal.

28. The terminal assembly of claim 27, wherein the noble metal is taken from the group consisting of gold, platinum, and oxide resistant alloys thereof.

29. The terminal assembly of claim 27, including a mating wire bond cap attached to the terminal pin opposite the wire bond pad.

30. The terminal assembly of claim 26, including a mating wire bond cap attached to the terminal pin opposite the wire bond pad.

31. The terminal assembly of claim 30, wherein the wire bond cap comprises a material taken from the group consisting of tantalum, molybdenum, titanium, rhodium, titanium alloys, osmium, silver and silver alloys, vanadium, platinum, niobium, platinum alloys, stainless steel, tungsten, rhenium, zirconium, vanadium and ruthenium.

32. An EMI feedthrough filter terminal assembly, comprising:

a feedthrough filter capacitor having first and second sets of electrode plates, a plurality of first passageways therethrough each having a distinct first termination surface conductively coupling a distinct first set of electrode plates, a second passageway therethrough having a second termination surface conductively coupling the second set of electrode plates, and a plurality of third termination surfaces exteriorly conductively coupling the second set of electrode plates;

a conductive ferrule adjacent to the feedthrough filter capacitor, having a plurality of oxide resistant biostable conductive pads on a surface thereof corresponding to the plurality of third termination surfaces, each conductive pad being conductively coupled to a respective third termination surface;

a plurality of conductive terminal pins each extending through a respective first passageway in conductive relation with the respective first set of electrode plates, and through the ferrule in non-conductive relation; and

at least one conductive ground lead extending through the second passageway in conductive relation with the second set of electrode plates.

33. The terminal assembly of claim 32, including an oxide resistant biostable hermetic seal between the ground lead and the ferrule, for conductively coupling the ferrule to the second termination surface.

34. The terminal assembly of claim 32, wherein the at least one conductive ground lead extends centrally through the feedthrough filter capacitor.

35. The terminal assembly of claim 32, including a conductive connector extending between the third termination surfaces and the respective conductive pads, wherein the conductive pads comprise a noble metal.

36. The terminal assembly of claim 35, wherein the noble metal is taken from the group consisting of gold, platinum, and oxide resistant alloys thereof.

37. The terminal assembly of claim 32, including an insulator fixed to the ferrule for supporting the terminal pins in conductive isolation from the ferrule.

38. The terminal assembly of claim 37, wherein the ground lead, the ferrule and the insulator comprise a pre-fabricated hermetic terminal pin sub-assembly.

39. The terminal assembly of claim 38, including an oxide resistant biostable hermetic seal between the insulator and the ferrule, wherein the hermetic seal forms the conductive pad on the surface of the ferrule.

40. The terminal assembly of claim 32, including means for hermetically sealing passage of the terminal pins through the ferrule.

41. The terminal assembly of claim 40, including an oxide resistant biostable hermetic seal between the terminal pins and the insulator, for conductively coupling the terminal pins to the respective first termination surfaces.

42. The terminal assembly of claim 32, including an insulative washer disposed between the feedthrough filter capacitor and the conductive ferrule.

43. The terminal assembly of claim 42, wherein the washer includes a gap adjacent to the ground lead.

44. The terminal assembly of claim 32, specifically constructed for medical implant applications.

45. The terminal assembly of claim 44, wherein the medical implant applications include cardiac pacemakers, implantable cardioverter defibrillators, cochlear implants, neuro-stimulators, internal drug pumps, bone growth stimulators, artificial organs, artificial hearts, hearing assist stimulators, artificial limbs, artificial eyes, muscle actuators, and deep brain stimulators for seizure control, pain management and gene therapy.

46. An EMI feedthrough filter terminal assembly for medical implant applications, comprising:

a feedthrough filter capacitor having first and second sets of electrode plates, a plurality of first passageways therethrough each having a distinct first termination surface conductively coupling a distinct first set of electrode plates, a second passageway therethrough having a second termination surface conductively coupling the second set of electrode plates, and a plurality of third termination surfaces exteriorly conductively coupling the second set of electrode plates;

a conductive ferrule adjacent to the feedthrough filter capacitor, having a plurality of oxide resistant biostable conductive pads on a surface thereof corresponding to the plurality of third termination surfaces, each conductive pad being conductively coupled to a respective third termination surface;

a plurality of conductive terminal pins each extending through a respective first passageway in conductive relation with the respective first set of electrode plates, and through the ferrule in non-conductive relation;

at least one conductive ground lead extending through the second passageway and the ferrule in conductive relation with the second set of electrode plates;

an oxide resistant biostable hermetic seal between the ground lead and the ferrule, for conductively coupling the ferrule to the second termination surface; and

an insulator fixed to the ferrule for supporting the terminal pins in conductive isolation from the ferrule;

wherein the ground lead, the ferrule and the insulator comprise a pre-fabricated hermetic terminal pin sub-assembly.

47. The terminal assembly of claim of 46, wherein the feedthrough filter capacitor is symmetrical about the ground lead.

48. The terminal assembly of claim 46, including a conductive connector extending between the third termination surfaces and the respective conductive pads.

49. The terminal assembly of claim 48, wherein the conductive connector is taken from the group consisting of conductive polyimide, solder, weld or braze.

50. The terminal assembly of claim 48, wherein the conductive pads comprise a noble metal.

51. The terminal assembly of claim 50, wherein the noble metal is taken from the group consisting of gold, platinum, and oxide resistant alloys thereof.

52. The terminal assembly of claim 50, wherein the oxide resistant conductive pad is attached, at least in part, to a titanium/molybdenum surface.

53. The terminal assembly of claim 46, including an oxide resistant biostable hermetic seal between the terminal pins and the insulator, for conductively coupling the terminal pins to the respective first termination surfaces.

54. The terminal assembly of claim 53, including an insulative washer disposed between the feedthrough filter capacitor and the conductive ferrule, wherein the washer includes a gap adjacent to the ground lead.

55. The terminal assembly of claim 46, including a noble hermetic seal between the insulator and the ferrule, wherein the noble hermetic seal forms the conductive pad on the surface of the ferrule.

56. The terminal assembly of claim 46, wherein the medical implant applications include cardiac pacemakers, implantable cardioverter defibrillators, cochlear implants, neuro-stimulators, internal drug pumps, bone growth stimulators, artificial organs, artificial hearts, hearing assist stimulators, artificial limbs, artificial eyes, muscle actuators, and deep brain stimulators for seizure control, pain management and gene therapy.

57. The terminal assembly of claim 46, wherein the oxide resistant conductive pads are attached, at least in part, to a titanium/molybdenum surface.

58. The terminal assembly of claim 57, wherein the terminal pin comprises an integral oxide resistant biostable wire bond pad each are on a body fluid side of the terminal assembly.

59. The terminal assembly of claim 58, wherein the wire bond pad comprises a noble metal.

60. The terminal assembly of claim 57, wherein the noble metal is taken from the group consisting of gold, platinum, and oxide resistant alloys thereof.