Household appliance using water, namely, a washing machine, with improved device for reducing the water hardness

• US 6,766,812 B1
• Filed: 01/02/2002
• Issued: 07/27/2004
• Est. Priority Date: 04/22/1999
• Status: Expired due to Fees

• Current Assignee: Eltek SpA
• Original Assignee: Eltek SpA
• Inventors: Gadini, Costanzo
• Primary Examiner(s): Stinson, Frankie L.
• Assistant Examiner(s): Perrin, Joseph L
• Application Number:
  US09/959,045
• Time in Patent Office: 937 Days
• Field of Search: 134/56.D, 134/57.D, 134/58.D, 134/109, 134/110, 134/111, 134/113, 134/201, 68/13.A, 682/07, 204/242, 204/252, 204/275.1
• US Class Current: 134/56.00D
• CPC Class Codes: A47L 15/4229 Water softening arrangements
• CPC Class Codes: B01D 61/445 with bipolar membranes; Water splitting
• CPC Class Codes: B01D 61/48 having one or more compartments filled with ion-exchange material , e.g. electrodeionisation
• CPC Class Codes: B01J 49/30 Electrical regeneration
• CPC Class Codes: B01J 49/40 Thermal regeneration
• CPC Class Codes: C02F 1/4602 for prevention or elimination of deposits
• CPC Class Codes: C02F 1/4693 electrodialysis
• CPC Class Codes: C02F 1/4695 electrodeionisation
• CPC Class Codes: C02F 2103/002 Grey water, e.g. from clothes washers, showers or dishwashers
• CPC Class Codes: C02F 2201/46115 Electrolytic cell with membranes or diaphragms
• CPC Class Codes: C02F 2201/4613 Inversing polarity
• CPC Class Codes: C02F 2303/22 Eliminating or preventing deposits, scale removal, scale prevention C02F1/042, C02F1/4602, C02F5/00 take precedence
• CPC Class Codes: C02F 2307/12 as part of household appliances such as dishwashers, laundry washing machines or vacuum cleaners
• CPC Class Codes: D06F 39/007 Arrangements of water softeners

Abstract

A household appliance using water is described, namely a washing machine, comprising a control system, a water supply system from an external source (108, 109), a softening system of at least a portion of the supplied water (110; 110′, 117; 117′), an electrochemical cell (110; 117; 117′), for treating at least a portion of the supplied water. According to the invention, said electrochemical cell (110; 117; 117′) is active part of said water softening system (110; 110′, 117; 117′).

Claims

1. A household appliance comprising

a control system, for controlling the execution of a treatment cycle of the appliance, said treatment cycle comprising a plurality of distinct phases performed using water,

a water supply system for supplying water from an external source,

a softening system for softening at least a portion of the supplied water,

an electrochemical cell for treating at least a portion of the supplied water, said electrochemical cell comprising

a positive electrode and a negative electrode,

electric means for applying an electric voltage across, or a flow of electric current between, said electrodes,

a plurality of channels for water passage defined between said electrodes,

water storage means,

intercepting means for controlling at least the admission of water into said electrochemical cell and/or storage means, and the discharge thereof into a treatment tub or container of the appliance;

and

water sensor means associated with said control system,

whereby said electrochemical cell is an active part of said softening system, a first one and a second one of said channels is adapted to receive water used for softening and a third one of said channels is adapted to receive water to be softened, said third channel being interposed between said first and second channels, said softening system being operative for inducing, once a flow of electric current is applied between said electrodes, at least hardness ions of water present in said third channel to pass into water in said second channel, while preventing, at the same time, hardness ions from water present in said first channel from passing into water present in said third channel, said control system being programmed for controlling,

said flow of electric current, depending upon the phases of said treatment cycle and/or measures carried out through said sensor means,

said intercepting means, for controlling the admission of water to said storage means and/or said treatment container.

2. A household appliance, according to claim 1, wherein to said channels are free of resins.

3. A household appliance, according to claim 1, wherein said control system is programmed for periodically inverting the polarity of said electrodes.

4. A household appliance, according to claim 1, wherein said control system is programmed for modifying the flow of electric current between said electrodes.

5. A household appliance, according to claim 1, wherein said storage means comprises

first means for the storage of water passing through at least said first channel and said second channel, and

second means for the storage of water passing through at least said third channel.

6. A household appliance, according to claim 5, wherein said intercepting means is adapted to control the admission of water into said first and second storage means and the discharge thereof into said treatment container of the appliance.

7. A household appliance, according to claim 6, wherein said sensor means comprises first sensor means for detecting the hardness level of water and said control system is programmed for

controlling said flow of electric current as a function of measures carried out through said first sensor means,

controlling said intercepting means for discharging into said treatment container

water stored within said first storage means for performing at least a phase of a treatment cycle requiring cold water;

water stored within said second storage means for performing at least a phase of a treatment cycle requiring hot water.

8. A household appliance, according to claim 1, wherein said storage means are adapted to contain a water quantity sufficient for the execution of at least a respective phase of said treatment cycle.

9. A household appliance, according to claim 1, wherein said storage means are adapted to contain a water quantity sufficient for the execution of a plurality of phases of said treatment cycle.

10. A household appliance, according to claim 1, wherein the capacity of said storage means equals a fraction of the total quantity of water necessary for the execution of a phase of said treatment cycle.

11. A household appliance, according to claim 1, wherein said control system is programmed for successively supplying and discharging said storage means.

12. A household appliance, according to claim 1, wherein said water sensor means comprise at least one of the group consisting of a water level sensor, a water temperature sensor, and a water pH degree sensor.

13. A household appliance, according to claim 1, wherein said water sensor means comprises at least one of the group consisting of a water hardness sensor and a water conductivity sensor.

14. A household appliance, according to claim 1, further comprising a tank for containing and/or metering the water to be softened, said tank being upstream of said electrochemical cell.

15. A household appliance, according to claim 1, wherein

said first channel is delimited at one side by at least an anion permeable divisor element,

said second channel is delimited at one side by at least a cation permeable divisor element,

said third channel is delimited at one side by said anion permeable divisor element and at another side by said cation permeable divisor element.

16. A household appliance, according to claim 15, further comprising an intermediate channel between two of said third channels, said intermediate channel being delimited at one said by the anions permeable divisor element of one of said third channels and at the other side by the cations permeable divisor element of the other of said third channels.

17. A household appliance, according to claim 1, wherein said control system is programmed for controlling the supply of said storage means while a treatment cycle of the appliance is being performed.

18. A household appliance, according to claim 1, wherein said control system is programmed for controlling said electric means while a treatment cycle of the appliance is being performed.

19. A household appliance, according to claim 1, wherein said control system is programmed for storing softened water in said storage means while a treatment or washing cycle of the appliance is being performed.

20. A household appliance, according to claim 1, wherein said electric means comprise means for the adjustment of electric voltage and/or electric power and/or electric current.

21. A household appliance, according to claim 15, further comprising means for preventing said divisor element from becoming dry, said means comprising valves and/or siphons.

22. A household appliance, according to claim 1, wherein at least a portion of said permanent water softening means is integrated in one sole device having a body comprising thermoplastic material.

23. An electrochemical cell, for use in a household appliance using water, comprising

a positive electrode and a negative electrode,

electric means for applying an electric voltage across, or a flow of electric current between, said electrodes,

a plurality of channels for water passage defined between said electrodes,

water storage means,

intercepting means for controlling at least the admission of water into said electrochemical cell and/or storage means, and the discharge thereof into a treatment tub or container of the appliance;

and

water sensor means associated with said control system, a first one and a second one of said channels being adapted to receive water used for softening and a third one of said channels being adapted to receive water to be softened, said third channel being interposed between said first and second channels, said softening system being operative for inducing, once a flow of electric current is applied between said electrodes, at least hardness ions of water present in said third channel to pass into water in said second channel, while preventing, at the same time, hardness ions from water present in said first channel from passing into water present in said third channel.