Tank monitor system

• US 6,766,835 B1
• Filed: 09/23/2002
• Issued: 07/27/2004
• Est. Priority Date: 09/23/2002
• Status: Expired due to Term

• Current Assignee: Green Drain Inc.
• Original Assignee: Raoul G. Fima
• Inventors: Fima, Raoul G.
• Primary Examiner(s): Douglas, Steven O.
• Application Number:
  US10/252,350
• Time in Patent Office: 673 Days
• Field of Search: 219/482, 219/490, 219/496, 141/95, 141/198, 141/192, 141/94, 141/82, 222/146.2, 222/146.5, 222/154, 122/14.31, 122/14.21
• US Class Current: 141/95
• CPC Class Codes: F24H 15/104 Inspection; Diagnosis; Trial operation
• CPC Class Codes: F24H 15/12 Preventing or detecting fluid leakage
• CPC Class Codes: F24H 15/212 Temperature of the water
• CPC Class Codes: F24H 15/242 Pressure
• CPC Class Codes: F24H 15/248 of water storage tanks
• CPC Class Codes: F24H 15/31 of valves having only one inlet port and one outlet port, e.g. flow rate regulating valves
• CPC Class Codes: F24H 15/37 of electric heaters
• CPC Class Codes: F24H 15/395 Information to users, e.g. alarms
• CPC Class Codes: F24H 15/414 using electronic processing, e.g. computer-based
• CPC Class Codes: F24H 9/2021 Storage heaters
• CPC Class Codes: G01M 3/002 by using thermal means
• CPC Class Codes: G01M 3/186 for containers, e.g. radiators
• CPC Class Codes: G01M 3/2807 for pipes G01M3/2892, G01M3/30 take precedence
• CPC Class Codes: G01M 3/2815 using pressure measurements

Abstract

A hot water tank monitoring system is designed to shut off the water supply to the hot water tank and to shut off either the electrical supply or the gas supply to the heating unit of the hot water tank in response to sensing of malfunction of one or more of a number of different sensed parameters. These parameters include a water leak detector located beneath the water tank, a water level float sensor, a temperature sensor to sense excess temperature, and a pressure sensor located in the line between the pressure relief valve and the blow-out outlet of the water tank. Signals from the various sensors are supplied to a controller, which provides signals to a LED status indicator, and also operates to provide alarm signals through a modem over telephone lines to remote locations and to operate an alarm.

Claims

1. A hot water tank monitoring system for a hot water tank having an input water supply line, an output water line, and a source of heat energy, the monitoring system including in combination:

a pressure sensor connected to sense the pressure inside the hot water tank to provide an output signal when the sensed pressure exceeds a predetermined threshold;

a normally open shut-off valve in the input water supply line;

a control means for disconnecting the source of heat energy from the hot water tank; and

a controller coupled to receive the output signal from the pressure sensor and in response thereto, to close the shut-off valve in the input water supply line and to cause the control means to disconnect the source of heat energy from the hot water tank.

2. The hot water tank monitoring system according to claim 1 wherein the hot water tank has a normally closed pressure relief valve connected to a corresponding blow-out outlet of the hot water tank, and wherein the pressure sensor is connected to sense the pressure between the pressure relief valve and the blow-out outlet from the hot water tank.

3. The hot water tank monitoring system according to claim 2 wherein the pressure relief valve is coupled to the blow-out outlet of the hot water tank through a relief pipe and the pressure sensor is coupled to sense the pressure in the relief pipe between the pressure relief valve and the blow-out outlet of the water tank.

4. A hot water tank monitoring system according to claim 3 further including an alarm coupled to the controller and operated thereby when the controller receives an output signal from a sensor.

5. A hot water tank monitoring system according to claim 4 further including a modem coupled to a telephone line for receiving a predetermined signal from the controller operating in response to an output signal from a sensor.

6. A hot water tank monitoring system according to claim 5 further including a status indicator including at least first and second status lights coupled with the controller, with one of the status lights indicating normal operation of the hot water tank with the water inlet valve open and the source of heat energy coupled with the hot water tank, and the other of the lights operated in response to a signal from the controller when the shut-off valve in the input water supply is closed and the source of heat energy is disconnected from the hot water tank.

7. A hot water tank monitoring system according to claim 6 wherein the lights are LED lamps and one of the LED lamps is green and the other of the LED lamps is red.

8. A hot water tank monitoring system according to claim 7 wherein the green LED lamp is turned off when the red LED lamp is turned on, and vice versa.

9. A hot water tank monitoring system according to claim 1 further including an alarm coupled to the controller and operated thereby when the controller receives an output signal from a sensor.

10. A hot water tank monitoring system according to claim 9 further including a modem coupled to a telephone line for receiving a predetermined signal from the controller operating in response to an output signal from a sensor.

11. The hot water tank monitoring system according to claim 1 wherein the pressure relief valve is coupled to the blow-out outlet of the hot water tank through a relief pipe and the pressure sensor is coupled to sense the pressure in the relief pipe between the pressure relief valve and the blow-out outlet of the water tank.

12. A hot water tank monitoring system according to claim 1 further including a status indicator including at least first and second status lights coupled with the controller, with one of the status lights indicating normal operation of the hot water tank with the water inlet valve open and the source of heat energy coupled with the hot water tank, and the other of the lights operated in response to a signal from the controller when the shut-off valve in the input water supply is closed and the source of heat energy is disconnected from the hot water tank.

13. A hot water tank monitoring system according to claim 12 wherein the lights are LED lamps and one of the LED lamps is green and the other of the LED lamps is red.

14. A hot water tank monitoring system according to claim 13 wherein the green LED lamp is turned off when the red LED lamp is turned on, and vice versa.

15. A hot water tank monitoring system for a hot water tank having an input water supply line, an output water line, and a source of heat energy, the monitoring system including in combination:

a pressure sensor connected to sense the pressure inside the hot water tank to provide an output signal when the sensed pressure exceeds a predetermined threshold;

an additional parameter sensor selected from the group of;

water leak sensor, excess temperature sensor, and water level sensor to provide an output signal when the sensed additional parameter reaches a predetermined threshold;

a normally open shut-off valve in the input water supply line;

control means for disconnecting the source of heat energy from the hot water tank; and

a controller coupled to receive the output signals from the pressure sensor and the additional parameter sensor, and, in response to any one of the output signals, to close the shut-off valve in the input water supply line and to cause the control means to disconnect the source of heat energy from the hot water tank.

16. A hot water tank monitoring system according to claim 15 wherein the additional parameter sensor is an excess temperature sensor located to sense the temperature in the relief pipe between the pressure relief valve and the blow-out outlet of the hot water tank.

17. A hot water tank monitoring system according to claim 16 further including a fitting having four interconnected arms, one of which is coupled to the blow-out outlet of the hot water tank, a second arm of which is connected to the pressure relief valve;

a third arm of which is connected to the pressure sensor, and a fourth of arm of which is connected to the additional parameter sensor in the form of an excess temperature sensor wherein a water flow path exists between the blow-out outlet on the hot water tank and the pressure relief valve, wherein means isolate the pressure sensor from water between blow-out outlet of the hot water tank and the pressure relief valve, and wherein a watertight seal is located between the blow-out outlet of the water heater and the fourth arm.

18. A hot water tank monitoring system according to claim 17 further including an alarm coupled to the controller and operated thereby when the controller receives an output signal from a sensor.

19. A hot water tank monitoring system according to claim 18 further including a modem coupled to a telephone line for receiving a predetermined signal from the controller operating in response to an output signal from a sensor.

20. A hot water tank monitoring system according to claim 19 wherein the lights are LED lamps and one of the LED lamps is green and the other of the LED lamps is red.

21. A hot water tank monitoring system according to claim 20 wherein the green LED lamp is turned off when the red LED lamp is turned on, and vice versa.

22. A hot water tank monitoring system for a hot water tank according to claim 15 wherein the additional parameter sensor includes a water leak sensor, an excess temperature sensor, and a water level sensor, each providing an output signal when the sensed parameter thereof reaches a predetermined threshold, and wherein the output signals from the water leak sensor, the excess temperature sensor and the water level sensor are supplied along with the output signal from the pressure sensor to the controller, which operates in response to any one of the output signals to close the shut-off valve in the water supply line and to cause the control means to disconnect the source of heat energy from the hot water tank.

23. A hot water tank monitoring system according to claim 15 further including an alarm coupled to the controller and operated thereby when the controller receives an output signal from a sensor.

24. A hot water tank monitoring, system according to claim 15 further including a modem coupled to a telephone line for receiving a predetermined signal from the controller operating in response to an output signal from a sensor.

25. A hot water tank monitoring system according to claim 15 further including a status indicator including at least first and second status lights coupled with the controller, with one of the status lights indicating normal operation of the hot water tank with the water inlet valve open and the source of heat energy coupled with the hot water tank, and the other of the lights operated in response to a signal from the controller when the shut-off valve in the input water supply is closed and the source of heat energy is disconnected from the hot water tank.

26. A hot water tank monitoring system according to claim 15 further including a video camera directed to produce an image of a predetermined area in the vicinity of the hot water tank with the video camera connected to the controller and functioning to provide an image through a modem in response to receipt by the controller of an output signal from a sensor.

27. For use with a tank monitoring system for a hot water tank having an excess pressure relief outlet, a fitting assembly including in combination:

a first length of pipe having a fluid communication channel and first and second ends, with the first end adapted to be secured in the pressure blow-out outlet of a hot water tank and the second end adapted to be attached to an excess pressure relief valve with a direct fluid pathway between the first and second ends;

a third leg, in open communication with the fluid pathway between the first and second ends for receiving a pressure sensing device; and

a fourth leg communicating with the pathway between the first and second ends and receiving a temperature sensor connected in the fourth leg for sensing temperature variations within the pathway between the blow-but outlet of the hot water tank and the pressure relief valve;

the pressure sensor including a movable diaphragm for operating a switch wherein the movable diaphragm responds to variations in pressure without the passage of any fluid through the third leg.

28. The apparatus according to claim 27 wherein the fitting assembly is a generally “

X-shaped”

fitting with the third and fourth legs extending substantially 90°

outwardly from the pathway between the first and second ends and located on opposite sides of the pathway between the first and second ends.