Temperature sensor for a warming blanket

• US 6,768,086 B2
• Filed: 07/08/2002
• Issued: 07/27/2004
• Est. Priority Date: 07/08/2002
• Status: Expired due to Fees

• Current Assignee: Sunbeam Products, Inc. d/b/a Jarden Consumer Solutions (Newell Brands Inc.)
• Original Assignee: Sunbeam Products, Inc. d/b/a Jarden Consumer Solutions (Newell Brands Inc.)
• Inventors: Sullivan, W. Mark, Brewer, Mitchell, Dearman, Wayne, Alvite, Armando
• Primary Examiner(s): Hoang, Tu Ba
• Application Number:
  US10/191,953
• Publication Number:
  US 20040004070A1
• Time in Patent Office: 750 Days
• Field of Search: 219/211, 219/212, 219/217, 219/494, 219/505, 219/545, 219/549, 219/546, 219/528, 219/544, 219/529, 219/402, 219/489, 219/492
• US Class Current: 219/494
• CPC Class Codes: H05B 2203/003 using serpentine layout
• CPC Class Codes: H05B 2203/014 Heaters using resistive wires or cables not provided for in H05B3/54
• CPC Class Codes: H05B 2203/017 Manufacturing methods or apparatus for heaters
• CPC Class Codes: H05B 3/342 heaters used in textiles
• CPC Class Codes: H05B 3/36 heating conductor embedded in insulating material

Abstract

A warming blanket having a temperature sensing element for sensing the temperature of the warming blanket. The temperature sensor may be a positive temperature coefficient (PTC) element that is threaded throughout the blanket. In one embodiment, the temperature sensing element runs perpendicular or transverse to the heating wires in the warming blanket, permitting the temperature sensing element to measure an average blanket temperature. In another embodiment, the heating element is supplied as a pair of buss wires extending along opposite sides of the warming blanket and having a number of heating wires extending therebetween. In this embodiment, the temperature sensing elements may run either parallel to or transverse to the heating elements. Temperature changes/signals in the temperature sensing element are sent to a microprocessor, which in turn changes the wattage of the heating elements to prevent overheating of the warming blanket.

Claims

1. A warming fabric, comprising:

a fabric;

a heating element aligned along the fabric and configured to heat the fabric;

a temperature sensing element independent of the heating element and configured to generate data regarding a temperature of the fabric; and

a microcomputer configured to set the level of heat output of the heating element based at least partly upon the data generated by the temperature sensing element.

2. The warming fabric of claim 1, wherein the microcomputer sets the level of heat output of the heating element at least partly by differentiating the temperature information relative to a particular temperature, and adjusting the level of heat output based upon a difference between the particular temperature and a temperature of the fabric.

3. The warming fabric of claim 1, wherein the temperature sensing element is connected in series with a fixed-series resistor.

4. The warming fabric of claim 3, wherein the data regarding a temperature of the fabric comprises a voltage reading at a juncture of the temperature sensing element and the fixed-series resistor.

5. The warming fabric of claim 4, further comprising an A/D converter for converting the voltage reading to digital.

6. The warming fabric of claim 4, wherein the microcomputer utilizes the voltage reading to set the heat output.

7. The warming fabric of claim 1, wherein the temperature sensing element comprises a positive temperature coefficient compound extruded onto a nonmetallic core.

8. The warming fabric of claim 7, wherein the nonmetallic core comprises a polymeric material.

9. The warming fabric of claim 8, wherein the polymeric material comprises a yarn.

10. The warming fabric of claim 1, wherein the wife-heating element extends transversely across the temperature sensing element.

11. A warming fabric, comprising:

a fabric;

a heating element configured to heat the fabric and extending across the fabric in a sinusoidal pattern;

a temperature sensing element configured to generate data regarding a temperature of the fabric and extending across the fabric in a sinusoidal pattern transversely across the sinusoidal pattern of the heating element; and

a microcomputer configured to set the level of heat output of the heating element based at least partly upon the data generated by the temperature sensing element.

12. The warming fabric of claim 11, wherein the sinusoidal pattern of the heating element extends primarily perpendicular to the sinusoidal pattern of the temperature sensing element.

13. A warming fabric, comprising:

a fabric;

a heating element aligned along the fabric and configured to heat the fabric, comprising resistive wire extending between first and second wire busses that extend along opposite sides of the fabric;

a temperature sensing element configured to generate data regarding a temperature of the fabric; and

a microcomputer configured to set the level of heat output of the heating element based at least partly upon the data generated by the temperature sensing element.

14. The warming fabric of claim 13, wherein the heating element comprises a plurality of wires extending between the first and second wire busses.

15. The warming fabric of claim 14, wherein the temperature sensing element extends across the fabric in a sinusoidal pattern, and wherein the sinusoidal pattern is aligned primarily transversely across the plurality of wires.

16. A warming fabric, comprising:

a fabric;

a heating element aligned along the fabric and configured to heat the fabric;

a temperature sensing element independent of the heating element and comprising a positive temperature coefficient compound extruded onto a nonmetallic core and configured to generate data about the temperature of the fabric; and

a microcomputer configured to set the level of heat output of the heating element based at least partly upon the data generated by the temperature sensing element.

17. The warming fabric of claim 16, wherein the nonmetallic core comprises a polymeric material.

18. The warming fabric of claim 17, wherein the polymeric material comprises a yarn.

19. A warming fabric, comprising:

a fabric;

a heating element aligned along the fabric and configured to heat the fabric; and

a positive temperature coefficient temperature sensing element independent of the heating element and configured to generate data regarding a temperature of the fabric and aligned transversely across the heating element.

20. A warming fabric, comprising:

a fabric;

a heating element configured to heat the fabric and extending across the fabric in a sinusoidal pattern;

a positive temperature coefficient temperature sensing element configured to generate data regarding a temperature of the fabric and aligned across the fabric in a sinusoidal pattern transversely across the sinusoidal pattern of the heating element.

21. The warming fabric of claim 20, wherein the sinusoidal pattern of the heating element extends primarily perpendicular to the sinusoidal pattern of the temperature sensing element.

22. A warming fabric, comprising:

a fabric;

a heating element aligned along the fabric and configured to heat the fabric, the heating element comprising resistive wire extending between first and second wire busses that extend along opposite sides of the fabric; and

a positive temperature coefficient temperature sensing element configured to generate data regarding a temperature of the fabric and aligned transversely across the heating element.

23. The warming fabric of claim 22, wherein the heating element comprises a plurality of wires extending between the first and second wire busses.

24. The warming fabric of claim 23, wherein the temperature sensing element extends across the fabric in a sinusoidal pattern, and wherein the sinusoidal pattern is aligned primarily transversely across the plurality of wires.