Structural integrity monitoring system including wireless electromechanical impedance measurement

• US 6,768,312 B2
• Filed: 06/06/2001
• Issued: 07/27/2004
• Est. Priority Date: 06/06/2001
• Status: Expired due to Term

• Current Assignee: Raytheon Technologies Corporation d/b/a RTX (Rtx Corporation)
• Original Assignee: United Technologies Corporation (Rtx Corporation)
• Inventors: Sun, Fanping, Winston, Howard, Annigeri, Balkrishna S.
• Primary Examiner(s): Le, N.
• Assistant Examiner(s): Teresinski, John
• Application Number:
  US09/875,597
• Publication Number:
  US 20020190723A1
• Time in Patent Office: 1,147 Days
• Field of Search: 324/525, 324/76.12, 324/76.27, 324/76.28, 324/76.29, 324/76.44, 324/76.45, 324/76.49, 324/609, 340/870.3, 361/65, 310/311, 310/321
• US Class Current: 324/525
• CPC Class Codes: G01N 29/09 by measuring mechanical or acoustic impedance
• CPC Class Codes: G01N 29/12 by measuring frequency or resonance of acoustic waves measuring frequency or resonant frequency of mechanical vibrations or acoustic waves in general G01H1/06, G01H3/04, G01H13/00; acoustic resonators G10K11/04; vibration or shock testing of structures G01M7/00
• CPC Class Codes: G01N 29/2475 Embedded probes, i.e. probes incorporated in objects to be inspected
• CPC Class Codes: G01N 29/2481 Wireless probes, e.g. with transponders or radio links
• CPC Class Codes: G01N 29/2493 Wheel shaped probes
• CPC Class Codes: G01N 29/348 with frequency characteristics, e.g. single frequency signals, chirp signals measuring frequency of mechanical vibrations or acoustic waves in general G01H1/06, G01H3/04; measuring frequency or analysing frequency spectra G01R23/00
• CPC Class Codes: G01N 29/42 by frequency filtering or by tuning to resonant frequency

Abstract

A structural integrity monitoring system includes a piezoelectric sensor that is adapted to be secured to or embedded within an item of interest. A resistive element is placed in series with the piezoelectric sensor. An output from the series combination of the resistive element and the sensor is conditioned and then transmitted wirelessly to a remote location. An interface located at the remote location receives the transmitted signal, determines the content of the signal and provides an output indicative of the structural integrity of the item of interest.

Claims

1. A system for determining a structural condition of an item, comprising:

a piezoelectric sensor that is adapted to be supported on the item;

a resistive element coupled in series with the piezoelectric sensor;

a signal conditioner that conditions a signal including an indication of a voltage drop across the sensor;

a transmitter that transmits the processed signal; and

a remotely located interface that receives the transmitted signal and provides an output indicative of an impedance based upon the processed signal and the structural condition of the item.

2. The system of claim 1, wherein the resistive element has no inductance.

3. The system of claim 1, wherein the signal conditioner includes a bandpass filter.

4. The system of claim 3, wherein the bandpass filter removes signal components below approximately 50 KHz and above approximately 200 KHz.

5. The system of claim 1, wherein the transmitter and the remotely located interface communicate using wireless signal transmission.

6. The system of claim 5, wherein the transmitter and the remotely located interface utilize radio frequency signal communication.

7. The system of claim 1, wherein the interface includes a portion that determines a mechanical impedance value based upon the processed signal and determines an indication of the structural condition from the impedance value.

8. The system of claim 1, including a varying voltage generator that applies a voltage across the resistive element and the sensor.

9. The system of claim 8, wherein the voltage generator is a sine sweep generator.

10. The system of claim 1, including a differentiating portion that differentiates an impedance value based upon the transmitted signal over time and wherein the interface synchronizes data acquisition from the transmitted signal with at least one selected value of the voltage generator.

11. The system of claim 10, wherein the differentiating portion includes an RC circuit.

12. The system of claim 1, wherein the resistive element is independent of the piezoelectric sensor.

13. The system of claim 1, wherein the signal conditioned by the signal conditioner is taken from between the sensor and the resistive element.

14. A method of determining a structural condition of an item, comprising the steps of:

(a) attaching a piezoelectric sensor to the item;

(b) coupling a resistive element in series with the sensor;

(c) transmitting a signal that includes an indication of a voltage drop across the sensor to a processor located remotely from the sensor; and

(d) determining a structural condition of the item from the transmitted signal.

15. The method of claim 14, including embedding the sensor within a portion of the item, using the sensor as an actuator to induce vibrations in the item and simultaneously monitoring vibration in the item using the sensor.

16. The method of claim 14, wherein step (C) includes using wireless communication.

17. The method of claim 16, wherein step (C) includes using radio frequency communication.

18. The method of claim 14, wherein step (D) includes determining an impedance value based upon the transmitted signal using the indication of the voltage drop and using the impedance value to determine the structural condition.

19. The method of claim 14 including applying a voltage with a varying frequency across the resistive element and the sensor and differentiating an impedance value based upon the transmitted signal over time to thereby determine synchronization indicators and using the indicators to synchronize data acquisition from the transmitted signal with the varying voltage.

20. The method of claim 19, including using a sine sweep generator.

21. The method of claim 14, wherein step (C) includes conditioning the signal to remove selected frequency components prior to transmitting the signal.

22. The method of claim 14, wherein the voltage drop of step (C) is frequency dependent.

23. The method of claim 14, wherein the resistive element is independent of the piezoelectric sensor.

24. The method of claim 14, including obtaining the signal of step (c) from between the sensor and the resistive element.