Capacitive angular position sensor

• US 6,774,642 B2
• Filed: 08/27/2002
• Issued: 08/10/2004
• Est. Priority Date: 08/27/2002
• Status: Expired due to Fees

• Current Assignee: Delphi Technologies, Inc. (BorgWarner Incorporated)
• Original Assignee: Delphi Technologies, Inc. (BorgWarner Incorporated)
• Inventors: Nicholson, Warren Baxter, Lin, Yingjie
• Primary Examiner(s): Le, N.
• Assistant Examiner(s): Nguyen, Vincent Q.
• Application Number:
  US10/228,817
• Publication Number:
  US 20040041572A1
• Time in Patent Office: 714 Days
• Field of Search: 324/658, 324/660, 324/662, 324/671, 324/676, 324/683, 324/207.12, 324/207.14, 324/207.2, 324/207.25, 318/662, 340/870.37
• US Class Current: 324/660
• CPC Class Codes: G01D 5/2405 by varying dielectric

Abstract

A sensor for sensing the angular position of a rotatable body including a stationary transmitter plate with at least one transmitter electrode, a stationary receiver plate with at least a first and a second receiver electrode, and a rotor formed of a dielectric material and positioned between the facing electrodes of the plates. The rotor is smaller than the plates and rotates with the rotatable body to change the capacitance between the transmitter electrode(s) and opposed receiver electrodes. The induced voltages on the receiver electrodes indicate the angular position of the rotatable body. Preferably, the sensor uses a square waveform signal and two transmitter electrodes receive signals 180 degrees out of phase. Then, four receiver electrodes forming two receiver pairs are connected so that the current flowing between each pair is measured and converted to a voltage. A lookup table compares the values of the voltage pairs to known values from calibration, giving the angular position.

Claims

1. A sensor assembly for sensing an angular position of a rotatable body, comprising:

a stationary transmitter capacitor plate defining a transmitter surface area, the transmitter surface area including at least one transmitter electrode;

a stationary receiver capacitor plate defining a receiver surface area generally corresponding in size to the transmitter surface area, the receiver surface area including at least a first receiver electrode and a second receiver electrode, the electrodes of the capacitor plates facing each other;

a rotor formed of a dielectric material positioned in an air gap between the capacitor plates and adapted to be fixedly secured to the rotatable body so as to rotate with the rotatable body, the rotor defining a rotor are larger than the transmitter surface area and the receiver surface area and sized so that, in response to angular movement of the rotatable body, the rotor varies a capacitance between each transmitter electrode and each of the receiver electrodes, respectively; and

means for measuring charges induced on each of the receiver electrodes whereby the charges indicate the angular position of the rotatable body;

wherein at least one of the transmitter capacitor plate and receiver capacitor plate includes a guard trace on the at least one surface area, the guard trace being adjacent an outside edge of the at least one plate, the guard trace being located so as to prevent the interaction of adjacent electric fields.

2. The sensor assembly according to claim 1 wherein

the transmitter surface are includes one transmitter electrode; and

the rotor varies a capacitance between the one transmitter electrode and the first receiver electrode and between the one transmitter electrode and the second receiver electrode.

3. The sensor assembly according to claim 1, further comprising:

an alternating current source for supplying an excitation signal to at least the first transmitter electrode.

4. The sensor assembly according to claim 1, further comprising:

means for comparing a first charge induced on the first receiver electrode to the second charge induced on the second receiver electrode to determine the angular position.

5. The sensor assembly according to claim 1 wherein

the transmitter capacitor plate is generally circular with an aperture adapted to receive a shaft of the rotatable body;

and

the transmitter capacitor plate includes a first transmitter electrode and a second transmitter electrode, the first and second transmitter electrodes being equally-sized and located about an outside edge of the transmitter capacitor plate.

6. The sensor assembly according to claim 1 wherein

the receiver capacitor plate is generally circular with an aperture adapted to receive a shaft of the rotatable body;

and

the receiver capacitor plate includes four equal-sized receiver electrodes located about an outside edge of the receiver capacitor plate, each of two diametrically opposed electrodes forming a receiver electrode pair.

7. The sensor assembly according to claim 6 wherein the rotor has a semi-circular outside edge corresponding in size to a portion of the outside edge of the receiver capacitor plate, the size of the portion being equivalent to a size of two receiver electrodes.

8. The sensor assembly according to claim 1 wherein

each of the capacitor plates is circular with aligned central apertures through which a shaft of the rotatable body can rotate;

and

the rotor has a semicircular configuration and is adapted to be fixedly secured to the shaft at a center of the semicircular circumference of the rotor.

9. A sensor assembly for sensing an angular position of a rotatable body, comprising:

a stationary transmitter capacitor plate defining a transmitter surface area, the transmitter surface area including at least one transmitter electrode;

a stationary receiver capacitor plate defining a receiver surface area generally corresponding in size to the transmitter surface area, the receiver surface area including at least a first receiver electrode and a second receiver electrode, the electrodes of the capacitor plates facing each other;

a rotor formed of a dielectric material positioned in an air gap between the capacitor plates and adapted to be fixedly secured to the rotatable body so as to rotate with the rotatable body, the rotor defining a rotor area larger than the transmitter surface area and the receiver surface area and sized so that, in response to angular movement of the rotatable body, the rotor vanes a capacitance between each transmitter electrode and each of the receiver electrodes, respectively;

means for measuring charges induced on each of the receiver electrodes whereby the charges indicate the angular position of the rotatable body; and

means for supplying a first alternating current (AC) excitation signal to the first transmitter electrode and for supplying a second AC excitation signal to the second transmitter electrode wherein the first and second AC excitation signals are 180 degrees out of phase from each other;

wherein the transmitter capacitor plate is generally circular with an aperture adapted to receive a shaft of the rotatable body; and

wherein the transmitter capacitor plate includes a first transmitter electrode and a second transmitter electrode, the first and second transmitter electrodes being equally-sized and located about an outside edge of the transmitter capacitor plate.

10. The sensor assembly according to claim 9 wherein the excitation signals are square waveform signals.

11. A sensor assembly for sensing an angular position of a rotatable body, comprising:

a stationary transmitter capacitor plate defining a transmitter surface area, the transmitter surface area including at least one transmitter electrode;

a stationary receiver capacitor plate defining a receiver surface area generally corresponding in size to the transmitter surface area, the receiver surface area including at least a first receiver electrode and a second receiver electrode, the electrodes of the capacitor plates facing each other;

a rotor formed of a dielectric material positioned in an air gap between the capacitor plates and adapted to be fixedly secured to the rotatable body so as to rotate with the rotatable body, the rotor defining a rotor area larger than the transmitter surface area and the receiver surface area and sized so that, in response to angular movement of the rotatable body, the rotor varies a capacitance between each transmitter electrode and each of the receiver electrodes, respectively; and

means for measuring charges induced on each of the receiver electrodes whereby the charges indicate the angular position of the rotatable body;

wherein the transmitter capacitor plate is generally circular with an aperture adapted to receive a shaft of the rotatable body, and includes a first transmitter electrode and a second transmitter electrode, the two electrodes being equally-sized and generally semicircular;

wherein the receiver capacitor plate is generally circular with an aperture adapted to receive the shaft and includes four equally-sized receiver electrodes located about an outside edge of the receiver capacitor plate, each of two diametrically opposed receiver electrodes being connected to form a first receiver electrode pair and a second receiver electrode pair;

wherein the rotor has a semi-circular shape and is adapted to be fixedly secured to the shaft at a center of the semicircular circumference of the rotor, the rotor sized so that, in response to rotation of the shaft, the rotor varies a capacitance between the first transmitter electrode and a first pair of adjacent receiver electrodes and a capacitance between the second transmitter electrode and a second pair of adjacent receiver electrodes; and

wherein the charge-to-voltage measuring means measures a first voltage induced on the first receiver electrode pair and measures a second voltage induced on the second receiver electrode pair whereby the first and second voltages indicate the angular position of the rotatable body.

12. The sensor assembly according to claim 11, further comprising:

means for supplying a first alternating current (AC) excitation signal to the first transmitter electrode and for supplying a second AC excitation signal to the second transmitter electrode wherein the first and second AC excitation signals are 180 degrees out of phase from each other.

13. The sensor assembly according to claim 12 wherein the supplying means comprises:

a square wave generator with a frequency in a range of 20 to 100 kHz supplying the first alternating current (AC) excitation signal; and

an analog inverter receiving the first AC excitation signal and producing the second AC excitation signal.

14. The sensor assembly according to claim 11 wherein the voltage measuring means comprises:

a current-to-voltage converter for receiving a current flow from one receiver electrode of a receiver electrode pair to the other receiver electrode of the receiver electrode pair and producing an alternating current (AC) voltage representing a voltage induced on the receiver electrode pair.

15. The sensor assembly according to claim 14, further comprising:

means for converting the AC voltage to a direct current (DC) voltage.

16. The sensor assembly according to claim 14, further comprising:

a receiver pair select switch for selectively enabling a current flow from the first receiver electrode pair and the second receiver electrode pair.

17. The sensor assembly according to claim 16, further comprising:

means for controlling the receiver pair select switch.

18. The sensor assembly according to claim 14, further comprising:

a square wave generator with a frequency in a range of 20 to 100 kHz supplying a first alternating current (AC) excitation signal to the first transmitter electrode;

an analog inverter receiving the first AC excitation signal and producing a second AC excitation signal supplied to the second transmitter electrode; and

an integrating capacitor for receiving the AC voltage and converting the AC voltage to a direct current (DC) voltage.

19. The sensor assembly according to claim 18, further comprising:

means for connecting the integrating capacitor to receive the AC voltage only during a positive half of the first AC excitation signal.

20. The sensor assembly according to claim 19, further comprising:

means for comparing a first DC voltage at the integrating capacitor resulting from a current flow from one receiver electrode of the first receiver electrode pair to the other receiver electrode of the first receiver electrode pair to known voltages corresponding to angular positions of the rotatable body; and

for comparing a second DC voltage at the integrating capacitor resulting from a current flow from one receiver electrode of the second receiver electrode pair to the other receiver electrode of the second receiver electrode pair to the known voltages; and

wherein

the angular position of the rotatable body is a result of the comparisons.

21. The sensor assembly according to claim 20 wherein the comparing means is a microcontroller.

22. The sensor assembly according to claim 18, further comprising:

a receiver pair select switch for selectively enabling a current flow from the first receiver electrode pair and the second receiver electrode pair.

23. The sensor assembly according to claim 22, further comprising:

means for controlling the receiver pair select switch.