Apparatus and method for simultaneously locating a fixed object and tracking a beacon

• US 6,776,246 B1
• Filed: 12/11/2002
• Issued: 08/17/2004
• Est. Priority Date: 12/11/2002
• Status: Active Grant

• Current Assignee: Charles Machine Works Incorporated The
• Original Assignee: Charles Machine Works Incorporated The
• Inventors: Jin, Jian, Nickel, Frank S.
• Primary Examiner(s): Tsay, Frank
• Application Number:
  US10/318,288
• Time in Patent Office: 615 Days
• Field of Search: 175/45, 175/40, 175/41, 175/61, 175/62, 324/326, 324/327, 324/328, 324/345, 324/346
• US Class Current: 175/45
• CPC Class Codes: E21B 7/046 horizontal drilling drilling with mechanical conveying means E21B7/003

Abstract

A portable area monitoring system for use with a horizontal directional drilling machine and adapted to produce a composite of the positions of a beacon and a fixed object. In a preferred embodiment the sensor assembly is supported by a hand-held frame and adapted to detect signals emanating from each of a beacon and a fixed object. The sensor assembly transmits the detected signals to a processor which simultaneously processes the signals to produce a composite of relative positions of the beacon and the fixed object to the frame. The composite of the relative positions of the beacon and the fixed object to the frame is communicated to the operator using a portable display.

Claims

1. A portable area monitoring system for use with a horizontal directional drilling machine to monitor the position of a beacon and a fixed object within an operating area in which the horizontal directional drilling machine operates, the system comprising:

a frame;

a sensor assembly supported by the frame and adapted to detect signals emanating from the fixed object, to detect signals emanating from the beacon, and to transmit the detected signals; and

a processor adapted to receive the detected signals, to process the signals, and to produce a composite of the relative positions of the frame, the beacon, and the fixed object within the operating area.

2. The portable area monitoring system of claim 1 wherein the signals emanating from each of the fixed object and the beacon comprise a plurality of magnetic fields.

3. The portable area monitoring system of claim 2 wherein the magnetic field emanating from the beacon comprises a dipole magnetic field.

4. The portable area monitoring system of claim 3 wherein the sensor assembly comprises:

a plurality of magnetic field sensors each adapted to detect the magnetic field component and to transmit the magnetic field component in a sensor signal;

a plurality of filter/preamplifier assemblies each adapted to receive one of the sensor signals from the magnetic field sensors, to filter signal components from the received sensor signal, and to amplify the received sensor signal; and

a plurality of filter/amplifier assemblies each adapted to receive one of the sensor signals from the filter/preamplifier assemblies, to filter spectral components from the received sensor signal, and to amplify the received sensor signal before the received sensor signal is transmitted to the processor.

5. The portable area monitoring system of claim 1 further comprising a display supported by the frame to communicate the composite of the relative positions of the frame, the beacon, and the fixed object.

6. The portable area monitoring system of claim 1 wherein the processor is supported by the frame.

7. The portable area monitoring system of claim 1 wherein the sensor assembly is an antenna array.

8. The portable area monitoring system of claim 7 wherein the antenna array comprises at least two sets of three mutually orthogonal coils.

9. The portable area monitoring system of claim 8 wherein each set of coils is separated a known distance from the other.

10. The portable area monitoring system of claim 1 wherein the system further comprises:

an analog/digital converter adapted to receive the detected signals in analog format, to convert the signals to digital format, and to transfer the signals to the processor in the digital format; and

a multiplexer adapted to receive the detected signals from the sensor assembly and to transfer the detected signals to the analog/digital converter.

11. The portable area monitoring system of claim 1 wherein the processor is adapted to determine the distance between the frame and each of the beacon and the fixed object from the detected signals.

12. The portable area monitoring system of claim 1 wherein the system further comprises a bidirectional interface adapted to accept data from a device external to the system and to transfer the data to the processor.

13. The portable area monitoring system of claim 1 further comprising a signal generator adapted to impress a known signal onto the fixed object so that the fixed object emanates the known signal at a predetermined frequency.

14. A horizontal directional drilling system comprising:

a horizontal directional drilling machine;

a drill string connectable to the horizontal directional drilling machine;

a beacon supported on the drill string;

a portable area monitoring system to monitor the position of the beacon and a fixed object within an operating area in which the horizontal directional drilling machine operates, the monitoring system comprising;

a frame;

a sensor assembly supported by the frame and adapted to detect signals emanating from the fixed object, to detect signals emanating from the beacon, and to transmit the detected signals; and

a processor adapted to receive the detected signals, to process the signals, and to produce a composite of the relative positions of the frame, the beacon, and the fixed object within the operating area.

15. The horizontal directional drilling system of claim 14 wherein the signals emanating from each of the fixed object and the beacon comprise a plurality of magnetic fields.

16. The horizontal directional drilling system of claim 15 wherein the magnetic field emanating from the beacon comprises a dipole magnetic field.

17. The horizontal directional drilling system of claim 16 wherein the sensor assembly comprises:

a plurality of magnetic field sensors each adapted to detect a particular magnetic field component and to transmit the magnetic field component in a sensor signal;

a plurality of filter/preamplifier assemblies each adapted to receive one of the sensor signals from the magnetic field sensors, to filter signal components from the received sensor signal, and to amplify the received sensor signal; and

a plurality of filter/amplifier assemblies each adapted to receive one of the sensor signals from the filter/preamplifier assemblies, to filter spectral components from the received sensor signal, and to amplify the received sensor signal before the received sensor signal is transmitted to the processor.

18. The horizontal directional drilling system of claim 14 further comprising a display supported by the frame to communicate the composite of the relative positions of the frame, the beacon, and the fixed object.

19. The horizontal directional drilling system of claim 14 wherein the processor is supported by the frame.

20. The horizontal directional drilling system of claim 14 wherein the sensor assembly is an antenna array.

21. The horizontal directional drilling system of claim 20 wherein the antenna array comprises at least two sets of three mutually orthogonal coils.

22. The horizontal directional drilling system of claim 21 wherein each set of coils is separated a known distance from the other.

23. The horizontal directional drilling system of claim 14 wherein the system further comprises:

an analog/digital converter adapted to receive the detected signals in analog format, to convert the signals to digital format, and to transfer the signals to the processor in the digital format; and

a multiplexer adapted to receive the detected signals from the sensor assembly and to transfer the signals to the analog/digital converter.

24. The horizontal directional drilling system of claim 14 wherein the processor is adapted to determine the distance between the frame and each of the beacon and the fixed object from the detected signals.

25. The horizontal directional drilling system of claim 14 wherein the system further comprises a bidirectional interface adapted to accept data from a device external to the system and to transfer the data to the processor.

26. The horizontal directional drilling system of claim 14 further comprising a signal generator adapted to impress a known signal onto the fixed object so that the fixed object emanates the known signal at a predetermined frequency.

27. A portable area monitoring system for use with a horizontal directional drilling machine to monitor the position of a beacon and a fixed object within an operating area in which the horizontal directional drilling machine operates, the system comprising:

a frame;

a sensor assembly supported by the frame and adapted to detect signals emanating from the fixed object, to detect signals emanating from the beacon, and to transmit the signals;

a processor supported by the frame and adapted to receive the detected signals, to simultaneously process the signals, and to produce a composite of the relative positions of the frame, the beacon, and the fixed object within the operating area; and

a display adapted to visually communicate the composite of the operating area.

28. The portable area monitoring system of claim 27 wherein the signals emanating from each of the fixed object and the beacon comprises a plurality of magnetic fields.

29. The portable area monitoring system of claim 28 wherein the magnetic field emanating from the beacon comprises a dipole magnetic field.

30. The portable area monitoring system of claim 29 wherein the sensor assembly comprises:

a plurality of magnetic field sensors each adapted to detect a particular magnetic field component of the magnetic field and to transmit the magnetic field component in a sensor signal;

a plurality of filter/preamplifier assemblies each adapted to receive one of the sensor signals from the magnetic field sensors, to filter signal components from the received sensor signal, and to amplify the received sensor signal; and

a plurality of filter/amplifier assemblies each adapted to receive one of the sensor signals from the filter/preamplifier assemblies, to filter spectral components from the received sensor signal, and to amplify the received sensor signal before the received sensor signal is transmitted to the processor.

31. The portable area monitoring system of claim 27 wherein the processor is supported by the frame.

32. The portable area monitoring system of claim 27 wherein the sensor assembly is an antenna array.

33. The portable area monitoring system of claim 32 wherein the antenna array comprises at least two sets of three mutually orthogonal coils.

34. The portable area monitoring system of claim 33 wherein each set of coils is separated a known distance from the other.

35. The portable area monitoring system of claim 27 wherein the system further comprises:

an analog/digital converter adapted to receive the detected signals in analog format, to convert the signals to digital format, and to transfer the signals to the processor in the digital format; and

a multiplexer adapted to receive the detected signals from the sensor assembly and to transfer the signals to the analog/digital converter.

36. The portable area monitoring system of claim 27 wherein the processor is adapted to determine the distance between the frame and each of the beacon and the fixed object from the detected signals.

37. The portable area monitoring system of claim 27 wherein the system further comprises a bidirectional interface adapted to accept data from a device external to the system and to transfer the data to the processor.

38. The portable area monitoring system of claim 27 further comprising a signal generator adapted to impress a known signal onto the fixed object so that the fixed object emanates the known signal at a predetermined frequency.

39. A method for monitoring the position of a beacon and a signal emitting object within an area of operation of a horizontal directional drilling system using a portable area monitoring system comprising a frame, the method comprising:

sensing signals emanating from the beacon and the signal emitting object; and

simultaneously processing the signals to generate a composite of the relative positions of the frame, the beacon, and the signal emitting object within the operating area.

40. The method of claim 39 further comprising displaying the relative positions of the frame, the beacon, and the signal emitting object at the frame.

41. The method of claim 39 wherein processing the signals comprises determining the distance between the frame and the beacon.

42. The method of claim 39 further comprising tracking the beacon as the beacon moves within the operating area.

43. The method of claim 39 wherein the signals emanating from the beacon comprises a magnetic field, and wherein tracking the beacon further comprises measuring the magnitude of vector field components comprising the magnetic field.

44. The method of claim 39 further comprising impressing a known signal on the signal emitting object so that the signal has a predetermined characteristic.

45. The method of claim 39 wherein processing the signals comprises separating the beacon signals from the signal emitting object signals.

46. The method of claim 39 wherein processing the signals comprises determining the distance between the frame and the signal emitting object.

47. The method of claim 39 wherein processing the signals comprises determining the angular orientation of the signal emitting object to the frame.