Stent pattern with mirror image

• US 6,776,794 B1
• Filed: 11/28/2001
• Issued: 08/17/2004
• Est. Priority Date: 11/28/2001
• Status: Active Grant

• Current Assignee: Advanced Cardiovascular Systems Incorporated
• Original Assignee: Advanced Cardiovascular Systems Incorporated
• Inventors: Caliguiran, Napoleon, Cheng, E Tina, Hong, James, Segvich, Sharon
• Primary Examiner(s): HO, UYEN T
• Application Number:
  US09/997,828
• Time in Patent Office: 993 Days
• Field of Search: 623/1-5-, 623/1.1, 623/1.12, 623/1.35, 623/23.71, 623/901, 606/194-195, 606/200
• US Class Current: 623/1.15
• CPC Class Codes: A61F 2/91 made from perforated sheet material or tubes, e.g. perforated by laser cuts or etched holes
• CPC Class Codes: A61F 2/915 with bands having a meander structure, adjacent bands being connected to each other
• CPC Class Codes: A61F 2002/91508 the meander having a difference in amplitude along the band
• CPC Class Codes: A61F 2002/91516 the meander having a change in frequency along the band
• CPC Class Codes: A61F 2002/91525 within the whole structure different bands showing different meander characteristics, e.g. frequency or amplitude
• CPC Class Codes: A61F 2002/91533 characterised by the phase between adjacent bands
• CPC Class Codes: A61F 2002/9155 Adjacent bands being connected to each other
• CPC Class Codes: A61F 2002/91583 by a bridge, whereby at least one of its ends is connected along the length of a strut between two consecutive apices within a band

Abstract

An expandable stent for implanting in a body lumen, such as a coronary artery, peripheral artery, or other body lumen is provided. An intravascular stent is formed by cylindrical rings connected by links. The rings have peaks and valleys from which extend straight and nonlinear bar arms, forming a figure-eight. An elemental unit is defined with straight and nonlinear bar arms, and elemental units on adjacent rings are mirror images of one another. The links have one end connected at a peak of one ring and the other end connected to a central portion of a nonlinear bar arm. Alternating rows of the links consist of nonlinear links.

Claims

1. An intravascular stent for use in a body lumen, comprising:

a plurality of cylindrical rings aligned along a longitudinal axis, each ring having a plurality of peaks and valleys, with the peaks and valleys formed by adjacent bar arms, including, generally linear bar arms and generally nonlinear bar arms; and

at least one link connecting each cylindrical ring to an adjacent ring to form the stent;

the nonlinear bar arms having an undulating member;

the linear bar arms having a first arm axis and the nonlinear bar arms having a second arm axis, with the first and second arm axes being at acute angles to each other; and

wherein the at least one link connects to a central portion of the nonlinear bar arm on one ring and a peak of the adjacent ring, and at least one peak connected to a nonlinear link being formed by a v-shaped bar arm, the v-shaped bar arm being disposed between the nonlinear bar arm and the linear bar arm, the v-shaped bar arm having a shorter longitudinal length than the longitudinal length of the linear bar arm.

2. The stent of claim 1, wherein alternating rows of at least one link have nonlinear links, and the rows of at least one link adjacent to the nonlinear links have linear links.

3. The stent of claim 2, wherein the nonlinear links being offset by ninety degrees from the adjacent linear links.

4. The stent of claim 1, wherein one nonlinear bar arm in-between two linear bar arms form a unit.

5. The stent of claim 4, wherein units on adjacent cylindrical rings mirror one another.

6. The stent of claim 1, wherein each cylindrical ring comprises ring portions shaped like figure-eights.

7. The stent of claim 6, wherein the figure-eight portions comprise a linear bar arm and portions of two non-linear bar arms.

8. The stent of claim 1, wherein the peaks and valleys of one cylindrical ring being separately disposed in-phase with the peaks and valleys of the adjacent cylindrical ring.

9. The stent of claim 1, wherein the first arm axis being parallel to the longitudinal axis.

10. The stent of claim 1, wherein the second arm axis is neither parallel nor perpendicular to the longitudinal axis.

11. The stent of claim 1, wherein a portion of one ring having a linear bar arm connected to a nonlinear bar arm is a mirror image of a portion on the adjacent ring having a linear bar arm connected to a nonlinear bar arm.

12. The stent of claim 11, wherein the mirror image is along the longitudinal axis.

13. The stent of claim 11, wherein the mirror image is along a circumferential axis.

14. The stent of claim 1, wherein each cylindrical ring comprises ring portions shaped like figure-eights, the figure-eight portion formed of a strut configuration having two loops, the end of one loop pointing toward the other loop.

15. The stent of claim 14, wherein the figure-eight portions comprise a linear bar arm and portions of two non-linear bar arms.

16. An expandable endovascular prosthesis, comprising:

a plurality of adjacent, expandable, undulating rings comprised of peaks and valleys, the peaks and valleys being formed by straight bar arms and nonlinear bar arms;

a plurality of links connecting adjacent rings, the links being connected to a central portion of the nonlinear bar arm on one ring and a peak of the adjacent ring;

wherein each ring comprises a plurality of elemental units, each elemental unit formed by one nonlinear bar arm in-between two straight bar arms;

wherein the elemental units of adjacent rings are mirror-images of one another; and

wherein at least one peak connected to a nonlinear link is formed by a v-shaped bar arm, and the v-shaped bar arm being connected to the adjacent nonlinear bar arm and the adjacent linear bar arm, the v-shaped bar arm having a shorter longitudinal length than the longitudinal length of the linear bar arm.

17. The prosthesis of claim 16, wherein each ring further comprises ring portions shaped like figure-eights.

18. The prosthesis of claim 17, wherein the figure-eight portions being defined by one straight bar arm and portions of two nonlinear bar arms.

19. The prosthesis of claim 16, wherein alternating rows of links have nonlinear links.

20. The prosthesis of claim 19, wherein alternating rows of links consist of have linear links.

21. The prosthesis of claim 16, wherein links of adjacent rows being offset by ninety degrees from one another.

22. The prosthesis of claim 16, wherein the peaks and valleys of one ring being separately disposed in-phase with the peaks and valleys of the adjacent ring.

23. A method for inserting an intravascular stent into a vascular lumen, the intravascular stent including a plurality of connected cylindrical rings, the cylindrical rings having peaks and valleys formed by linear and nonlinear bar arms, elemental units defined by one nonlinear bar arm and two linear bar arms, the elemental units of adjacent cylindrical rings mirror one another, and the rings being connected by links, the links being connected to a central portion of the nonlinear bar arm and a peak of the adjacent ring, wherein at least one peak connected to a nonlinear link is formed by a v-shaped-bar arm, the v-shaped bar arm being connected to the adjacent nonlinear bar arm and the adjacent linear bar arm, the v-shaped bar arm having a shorter longitudinal length than the longitudinal length of the linear bar arm, comprising:

mounting the intravascular stent onto a catheter in an unexpanded configuration;

advancing the catheter in the vasculature to position the unexpanded intravascular stent in a desired location in the vascular lumen;

expanding the cylindrical rings of the intravascular stent radially outward;

implanting the intravascular stent in the vascular lumen; and

withdrawing the catheter from the vascular lumen.

24. The method of claim 23, wherein the intravascular stent is mounted on an expandable member of the catheter.

25. A method for forming a stent, the stent having a pattern, comprising:

providing a stent pattern having a plurality of connected cylindrical rings, the cylindrical rings having peaks and valleys formed by linear and nonlinear bar arms, elemental units defined by one nonlinear bar arm and two linear bar arms, the elemental units of adjacent cylindrical rings mirror one another, and the rings being connected by links, the links being connected to a central portion of the nonlinear bar arm and a peak of the adjacent ring, wherein at least one peak connected to a nonlinear link is formed by a v-shaped bar arm, the v-shaped bar arm being connected to the adjacent nonlinear bar arm and the adjacent linear bar arm, the v-shaped bar arm having a shorter longitudinal length than the longitudinal length of the linear bar arm; and

laser cutting the stent pattern in a tube.

26. The method of claim 25, wherein the stent pattern is laser cut into a tube made of a biocompatible material.

27. The method of claim 25, wherein the stent pattern is laser cut into a tube made of stainless steel.

28. A method for forming a stent, the stent having a pattern comprising a plurality of connected cylindrical rings, the cylindrical rings having peaks and valleys formed by linear and nonlinear bar arms, elemental units defined by one nonlinear bar arm and two linear bar arms, the elemental units of adjacent cylindrical rings mirror one another, and the rings are connected by links, the links being connected to a central portion of the nonlinear bar arm and a peak of the adjacent ring, wherein at least one peak connected to a nonlinear link is formed by a v-shaped bar arm, the v-shaped bar arm being connected to the adjacent nonlinear bar arm and the adjacent linear bar arm, the v-shaped bar arm having a shorter longitudinal length than the longitudinal length of the linear bar arm, comprising:

laser cutting the stent pattern in a flat metal sheet;

rolling the cut metal sheet into a tube; and

providing a longitudinal weld along the tube to form the stent.

29. The method of claim 28, wherein the stent pattern is laser cut into a flat metal sheet made of a biocompatible material.

30. The method of claim 28, wherein the stent pattern is laser cut into a flat metal sheet made of stainless steel.

31. An intravascular stent, comprising:

a plurality of cylindrical rings, the cylindrical rings having elemental units defined by a nonlinear bar arm and two linear bar arms, the elemental units of adjacent cylindrical rings mirror one another;

means for connecting the plurality of cylindrical rings together, the means for connecting the plurality of cylindrical rings including at least one link between adjacent rings, the link being connected to a central portion of the nonlinear bar arm on one ring and a peak of the adjacent ring, and at least one peak connected to a nonlinear link being formed by a v-shaped bar arm, the v-shaped bar arm being disposed between the nonlinear bar arm and the linear bar arm, the v-shaped bar arm having a shorter longitudinal length than the longitudinal length of the linear bar arm,

means for preventing catheter rotation during use; and

means for enhancing flexibility.

32. The stent of claim 31, wherein the means for preventing catheter rotation during use includes the use of linear links to connect adjacent cylindrical rings.

33. The stent of claim 31, wherein the means for enhancing flexibility includes using alternating rows of nonlinear links to connect adjacent cylindrical rings.