Voltage regulator for controlling output of automotive alternator

• US 6,777,905 B2
• Filed: 10/04/2002
• Issued: 08/17/2004
• Est. Priority Date: 11/08/2001
• Status: Active Grant

• Current Assignee: DENSO Corporation
• Original Assignee: DENSO Corporation
• Inventors: Maehara, Fuyuki
• Primary Examiner(s): Masih, Karen
• Application Number:
  US10/263,744
• Publication Number:
  US 20030095025A1
• Time in Patent Office: 683 Days
• Field of Search: 318/650, 318/254, 318/138, 318/437, 318/466, 318/560, 318/652, 318/653, 318/684, 318/689, 318/671, 318/504, 322/28
• US Class Current: 318/650
• CPC Class Codes: H02P 9/305 controlling voltage H02P9/302 takes precedence

Abstract

A voltage regulator controls an output of an automotive alternator by controlling an amount of excitation current supplied to a field winding of the alternator. The amount of the excitation current is sensed by a sensing resistor as a sensed voltage appearing across the sensing resistor. The sensed voltage is amplified by an amplifier to obtain a detected voltage, an amplifying factor of which is adjusted based on an reference voltage precisely corresponding to the amount of the excitation current, and thereby the detected voltage is equalized to the reference voltage. In this manner, the excitation current is precisely detected without mechanically adjusting a resistance of the sensing resistor by function-trimming or the like.

Claims

1. A voltage regulator for controlling an output voltage of an automotive alternator by controlling an amount of excitation current supplied to a field winding of the alternator, the voltage regulator comprising:

means for detecting an amount of excitation current supplied to the field winding as a detected voltage;

means for communicating with an outside electronic device, the communicating means receiving a signal for adjusting the detected voltage; and

means for adjusting the detected voltage to a level correctly representing the amount of excitation current supplied to the field winding upon receipt of the adjusting signal from the communicating means.

2. The voltage regulator as in claim 1, wherein:

the detecting means includes a sensing resistor, through which current proportional to the excitation current flows, for generating a sensed voltage across the sensing resistor, and an amplifier for amplifying the sensed voltage; and

an amplification factor of the amplifier is adjusted so that the output level of the amplifier is brought to a predetermined level when the adjusting signal is received from the communicating means.

3. The voltage regulator as in claim 1, wherein:

an amount of the detected voltage to be adjusted is stored in a non-volatile memory.

7. The voltage regulator as in claim 2, wherein:

the predetermined level is a voltage level that correctly represents an amount of the excitation current.

8. The voltage regulator as in claim 3, wherein:

the non-volatile memory is brought to a condition, under which the amount of the detected voltage to be adjusted can be stored in the non-volatile memory, when the signal for adjusting the detected voltage is received.

4. The voltage regulator as in claim, wherein:

the communicating means includes a communication terminal through which communication with the outside electronic device in both directions is performed; and

the communicating means, in addition to receiving the signal for adjusting the detected voltage, transmits data representing the detected voltage to the outside electronic device and receives a regulation voltage to which the output voltage of the alternator is to be regulated.

5. The voltage regulator as in claim 4, wherein:

the communicating means transmits the data representing the detected voltage to the outside electronic device when such is requested.

6. The voltage regulator as in claim 5, further comprising:

a switching element for controlling the excitation current supplied to the field winding;

a regulation voltage circuit for generating a regulation voltage based on data sent through the communicating means; and

a comparator for comparing the output voltage of the alternator with the regulation voltage and for controlling the switching element in an ON-OFF fashion.

9. A voltage regulator for controlling an output voltage of an automotive alternator to a regulation voltage by controlling excitation current supplied to a field winding in an ON-OFF fashion, the voltage regulator comprising:

means for detecting the excitation current, the detecting means including a sensing resistor across which a sensed voltage proportional to the excitation current appears and an amplifier for amplifying the sensed voltage;

means for communicating with an outside electronic device in both directions, the communicating means receiving from the outside electronic device a signal for adjusting a sensing level of the detecting means and a regulation voltage to which the output voltage is to be regulated, the communicating means transmitting to the outside electronic device data representing the excitation current detected by the detecting means when such transmission is requested;

means for regulating the output voltage of the alternator to the level of the regulation voltage received through the communicating means; and

means for adjusting the sensed voltage to a voltage level that correctly represents the excitation current actually flowing through the field winding by adjusting an amplification factor of the amplifier when the signal for adjusting the sensing level of the detecting means is received.

10. The voltage regulator as in claim 9, wherein:

the adjustment of the sensing level of the detecting means is carried out by writing an amount to be adjusted in a non-volatile memory that is brought to a condition under which such amount can be written.

11. A method of manufacturing a voltage regulator for an automotive alternator, the voltage regulator including means for regulating an output voltage of the alternator to a regulation voltage by controlling excitation current flowing through a field winding in an ON-OFF fashion and means for detecting the excitation current, the method comprising a step of adjusting a sensing level of the excitation current by supplying an amount of current that flows in an actual operation of the voltage regulator to the field winding, upon receiving a signal for adjusting the sensing level from outside the voltage regulator.

12. The method of manufacturing a voltage regulator as in claim 11, wherein:

the step of adjusting the sensing level is performed after the voltage regulator is molded in a single unit.

13. The method of manufacturing a voltage regulator as in claim 12, wherein:

the step of adjusting the sensing level is performed while supplying the excitation current in an amount equal to an amount of actual use and feeding a signal for performing the sensing level adjustment to a communication terminal of the voltage regulator.

14. A The method of manufacturing a voltage regulator as in claim 13, wherein:

the step of adjusting the sensing level is performed by adjusting an amplification factor of an amplifier for amplifying a voltage appearing across a sensing resistor through which a current proportional to the excitation current flows, so that an output voltage of the amplifier becomes equal to a voltage that correctly represents an amount of excitation current that actually flows in actual use.

15. A method of adjusting a voltage regulator for an automotive alternator, the voltage regulator including means for regulating an output voltage of the alternator to a regulation voltage by controlling excitation current flowing through a field winding in an ON-OFF fashion and means for detecting the excitation current, the method of adjusting comprising a step of adjusting a sensing level of the detecting means under a condition where the excitation current in an amount equal to actual use is supplied when a signal for adjusting the sensing level is received from outside the voltage regulator.

16. The method of adjusting a voltage regulator as in claim 15, wherein:

the step of adjusting a sensing level is performed after the voltage regulator is molded in a single unit.

17. The method of adjusting a voltage regulator as in claim 16, wherein:

the step of adjusting the sensing level is performed while supplying the excitation current in an amount equal to an amount of actual use and feeding a signal for performing the sensing level adjustment to a communication terminal of the voltage regulator.

18. The method of adjusting a voltage regulator as in claim 17, wherein:

the step of adjusting the sensing level is performed by adjusting an amplification factor of an amplifier for amplifying a voltage appearing across a sensing resistor through which a current proportional to the excitation current flows, so that an output voltage of the amplifier becomes equal to a voltage that correctly represents an amount of excitation current that actually flows in actual use.

19. A method of regulating an output voltage of an automotive alternator to a regulation voltage by detecting the output voltage and comparing the detected output voltage with the regulation voltage and by increasing the excitation current when the output voltage is lower than the regulation voltage while decreasing the excitation current when the output voltage is higher than the regulation voltage, the method being carried out by a voltage regulator and comprising steps of:

adjusting a level of detection of the excitation current while supplying an excitation current in an amount corresponding to an amount of actual use upon receipt of a signal demanding the detection level adjustment through a communicating circuit;

sending data showing the detected amount of the excitation current to an outside electronic device through the communicating circuit upon receipt of such request; and

regulating the output voltage according to the regulation voltage upon receipt of the regulation voltage through the communicating circuit.

20. The regulating method as in claim 19, wherein:

the step of adjusting the detection level is performed by adjusting an amplification factor of an amplifier for amplifying a voltage appearing across a resistor through which a current corresponding to the excitation current flows; and

the step of sending data is performed by sending an output of the amplifier as the data showing the amount of detected amount of the excitation current.