Handheld tester for starting/charging systems

• US 6,777,945 B2
• Filed: 03/14/2003
• Issued: 08/17/2004
• Est. Priority Date: 03/19/2001
• Status: Expired due to Term

• Current Assignee: SPX Corporation
• Original Assignee: Actron Manufacturing Incorporated (SPX Corporation)
• Inventors: Namaky, Hamid, Roberts, Robert A., Koran, Matthew H.
• Primary Examiner(s): Le, N.
• Assistant Examiner(s): He, Amy
• Application Number:
  US10/388,794
• Publication Number:
  US 20030194672A1
• Time in Patent Office: 522 Days
• Field of Search: 324/426, 324/427, 324/430, 324/378, 324/384, 324/402, 324/538-539, 324/72.5, 324/73.1, 324/444, 320/165, 320/134
• US Class Current: 324/426
• CPC Class Codes: G01R 15/125 for digital multimeters
• CPC Class Codes: G01R 31/007 using microprocessors or computers
• CPC Class Codes: G01R 31/388 involving voltage measurements

Abstract

An improved hand held starting/charging system tester. According to one aspect of the present invention, the portable handheld tester includes a connector to which various test cables can be removably connected to the tester. Detection circuitry within the tester determines which of several types of test cable is connected to the tester before testing. According to another aspect of the present invention, the portable handheld tester includes an improved user interface that permits a user to review test data from previously performed tests and further permits a user to either skip a previously performed test (thereby retaining the previously collected data for that test) or re-do the test (thereby collecting new data for that test). According to yet another aspect of the present invention, the portable handheld tester that performs a more complete set of tests of the starting/charging system.

Claims

1. A hand-held, portable battery tester for testing a battery via connecting to battery terminals of the battery, comprising:

a. an electronic battery test circuit, said test circuit performing at least one test on the battery;

b. a hand-held, portable enclosure housing said electronic test circuit;

c. a housing connector providing a plurality of electrical connections, said housing connector being associated with said housing and said plurality of electrical connections being in circuit communication with said electronic test circuit; and

d. a removable test cable for removably placing said electronic test circuit in circuit communication with the battery, said test cable;

i. providing a plurality of electrical conductors;

ii. having a removable cable connector at one end of conductors of said plurality of electrical conductors for connection to said housing connector to place conductors of said plurality of electrical conductors in circuit communication with connections of said plurality of electrical connections; and

iii. having a plurality of battery clips at other ends of conductors of said plurality of electrical conductors for connection to the battery terminals; and

wherein said removable cable connector, said plurality of electrical conductors, and said plurality of battery clips cooperate to provide a Kelvin connection from said electronic battery test circuit to the battery when said removable cable connector is connected to said housing connector and said battery clips are connected to the battery terminals.

2. The hand-held, portable battery tester according to claim 1, wherein said electronic test circuit is further characterized by performing at least one other test in addition to testing the battery via connecting to the battery terminals, the at least one other test being a test of an electronic device and the at least one other test using a different removable test cable connected to said housing connector for removably placing said electronic test circuit in circuit communication with the electrical device being tested.

3. The hand-held, portable tester according to claim 2, further comprising a plurality of removable test cables each having a removable cable connector for selectively placing the test circuit in circuit communication with the device being tested.

4. The hand-held, portable tester according to claim 3, wherein the plurality of removable test cables comprise at least two removable test cables of different lengths.

5. The hand-held, portable tester according to claim 4, wherein the two removable test cables of different lengths cooperate in providing the Kelvin-type connection when connected to the terminals of the battery.

6. The hand-held, portable tester according to claim 3, wherein the plurality of removable test cables are selected from one of a starter/charger test cable, a sensor cable, a probe cable and an extension cable.

7. The hand-held, portable tester according to claim 6, wherein the sensor cable comprises a hall effect sensor.

8. The hand-held, portable tester according to claim 3, wherein the removable test cable selected from the plurality of removable test cables includes a first removable test cable and a second removable test cable, wherein the first removable test cable is configured to connect to the second removable test cable thereby extending the overall distance the hand-held portable tester can be used from the electrical device.

9. The hand-held, portable tester according to claim 2, further comprising test circuitry to automatically detect whether the type of removable test cable connected to the hand-held portable tester is starter/charger test cable, a sensor cable, a probe cable or an extension cable.

10. A hand-held, portable battery tester for testing a battery via connecting to battery terminals of the battery, comprising:

a. an electronic battery test circuit, said test circuit performing at least one test on the battery by applying an AC load current to the battery and analyzing a voltage generated by the load current applied to the battery;

b. a hand-held, portable enclosure housing said electronic test circuit;

c. a housing connector providing a plurality of electrical connections, said housing connector being associated with said housing and said plurality of electrical connections being in circuit communication with said electronic test circuit; and

d. a removable test cable for removably placing said electronic test circuit in circuit communication with the battery, said test cable;

i. providing a plurality of electrical conductors;

ii. having a removable cable connector at one end of conductors of said plurality of electrical conductors for connection to said housing connector to place conductors of said plurality of electrical conductors in circuit communication with connections of said plurality of electrical connections; and

iii. having a plurality of battery clips at other ends of conductors of said plurality of electrical conductors for connection to the battery terminals; and

wherein said removable cable connector, said plurality of electrical conductors, and said plurality of battery clips cooperate to provide a Kelvin connection from said electronic battery test circuit to the battery, to pass the AC load current through the battery via the battery terminals and to communicate voltage generated across the battery terminals by the AC load current back to the electronic battery test circuit, when said removable cable connector is connected to said housing connector and said battery clips are connected to the battery terminals.

11. The hand-held, portable battery tester according to claim 10, wherein said electronic test circuit is further characterized by performing at least one other test in addition to testing the battery via connecting to the battery terminals, the at least one other test being a test of an electronic device and the at least one other test using a different removable test cable connected to said housing connector for removably placing said electronic test circuit in circuit communication with the electrical device being tested.

12. The hand-held, portable tester according to claim 11, further comprising a plurality of removable test cables each having a removable cable connector for selectively placing the test circuit in circuit communication with the device being tested.

13. The hand-held, portable tester according to claim 12, wherein the plurality of removable test cables comprise at least two removable test cables of different lengths.

14. The hand-held, portable tester according to claim 12, wherein the two removable test cables of different lengths cooperate in providing the Kelvin-type connection when connected to the terminals of the battery.

15. The hand-held, portable tester according to claim 12, wherein the plurality of removable test cables are selected from one of a starter/charger test cable, a sensor cable, a probe cable and an extension cable.

16. The hand-held, portable tester according to claim 15, wherein the sensor cable comprises a hall effect sensor.

17. The hand-held, portable tester according to claim 12, wherein the removable test cable selected from the plurality of removable test cables includes a first removable test cable and a second removable test cable, wherein the first removable test cable is configured to connect to the second removable test cable thereby extending the overall distance the hand-held portable tester can be used from the electrical device.

18. The hand-held, portable tester according to claim 11, further comprising test circuitry to automatically detect whether the type of removable test cable connected to the hand-held portable tester is starter/charger test cable, a sensor cable, a probe cable or an extension cable.

19. A hand-held, portable tester for testing a starter/charger system of an internal combustion engine via connecting to battery terminals of a battery of the starter/charger system, comprising:

a. an electronic test circuit, said test circuit capable of performing at least one test on the starting/charging system via connecting to the battery terminals;

b. a hand-held, portable enclosure housing said electronic test circuit; and

c. a housing connector providing a plurality of electrical connections, said housing connector being associated with said housing and said plurality of electrical connections being in circuit communication with said electronic test circuit; and

d. a removable test cable for removably placing said electronic test circuit in circuit communication with the battery, said test cable;

i. providing a plurality of electrical conductors;

ii. having a removable cable connector at one end of conductors of said plurality of electrical conductors for connection to said housing connector to place conductors of said plurality of electrical conductors in circuit communication with connections of said plurality of electrical connections; and

iii. having a plurality of battery clips at other ends of conductors of said plurality of electrical conductors for connection to the battery terminals; and

wherein said removable cable connector, said plurality of electrical conductors, and said plurality of battery clips cooperate to provide a Kelvin connection from said electronic battery test circuit to the battery when said removable cable connector is connected to said housing connector and said battery clips are connected to the battery terminals.

20. The hand-held, portable tester according to claim 19, wherein said electronic test circuit is further characterized by performing a plurality of tests on the starting/charging system via connecting to the battery terminals.

21. The hand-held, portable tester according to claim 19, wherein said electronic test circuit is further characterized by performing at least one test on a starting unit of the starting/charging system via connecting to the battery terminals;

and performing a plurality of tests on a charging unit of the starting/charging system via connecting to the battery terminals, at least one of said tests on the charging unit of the starting/charging system being a diode ripple test.

22. The hand-held, portable tester according to claim 19, wherein said electronic test circuit is further characterized by performing at least one test on a starting unit of the starting/charging system via connecting to the battery terminals;

and performing at least four tests on a charging unit of the starting/charging system via connecting to the battery terminals, at least one of said tests on the charging unit of the starting/charging system being a diode ripple test.

23. The hand-held, portable tester according to claim 19, wherein said electronic test circuit is further characterized by performing a plurality of tests on the starting/charging system via connecting to the battery terminals, including performing at least one test on a battery of the starting/charging system via connecting to the battery terminals.

24. The hand-held, portable tester according to claim 19, wherein said electronic test circuit is further characterized by performing at least one test on a starting unit of the starting/charging system via connecting to the battery terminals;

performing at least one test on a battery of the starting/charging system via connecting to the battery terminals; and

performing a plurality of tests on a charging unit of the starting/charging system via connecting to the battery terminals, at least one of said tests on the charging unit of the starting/charging system being a diode ripple test.

25. The hand-held, portable tester according to claim 19, wherein said electronic test circuit is further characterized by performing at least one test on a starting unit of the starting/charging system via connecting to the battery terminals;

performing at least one test on a battery of the starting/charging system via connecting to the battery terminals; and

performing at least four tests on a charging unit of the starting/charging system via connecting to the battery terminals, at least one of said tests on the charging unit of the starting/charging system being a diode ripple test.

26. The hand-held, portable tester according to claim 19, wherein said electronic test circuit is further characterized by performing at least one other test in addition to the at least one test on the starting/charging system via connecting to the battery terminals, the at least one other test being a test of an electronic device and the at least one other test using a different removable test cable connected to said housing connector for removably placing said electronic test circuit in circuit communication with the electrical device being tested.

27. The hand-held, portable tester according to claim 26, further comprising a plurality of removable test cables each having a removable cable connector for selectively placing the portable tester in circuit communication with the device being tested.

28. The hand-held, portable tester according to claim 27, wherein the plurality of removable test cables are selected from one of a starter/charger test cable, a sensor cable, a probe cable and an extension cable.

29. The hand-held, portable tester according to claim 28, wherein the sensor cable comprises a hall effect sensor.

30. The hand-held, portable tester according to claim 27, wherein the removable test cable selected from the plurality of removable test cables includes a first removable test cable and a second removable test cable, wherein the first removable test cable is configured to connect to the second removable test cable thereby extending the overall distance the hand-held portable tester can be used from the electrical device.

31. The hand-held, portable tester according to claim 26, further comprising test circuitry to automatically detect whether the type of removable test cable connected to the hand-held portable tester is starter/charger test cable, a sensor cable, a probe cable or an extension cable.

32. The hand-held, portable tester according to claim 19, further comprising a plurality of removable test cables each having a removable cable connector for selectively placing the test circuit in circuit communication with the device being tested.

33. The hand-held, portable tester according to claim 19, wherein the plurality of removable test cables comprise at least two removable test cables of different lengths.

34. The hand-held, portable tester according to claim 19, wherein the two removable test cables of different lengths cooperate in providing the Kelvin-type connection when connected to the terminals of the battery.