Parallel arc fault diagnostic for aircraft wiring

• US 6,777,953 B2
• Filed: 01/23/2002
• Issued: 08/17/2004
• Est. Priority Date: 01/24/2001
• Status: Active Grant

• Current Assignee: Astronics Advanced Electronic Systems Corporation (Astronics Corporation)
• Original Assignee: General Dynamics Aerospace Incorporated
• Inventors: Blades, Frederick K.
• Primary Examiner(s): Le, N.
• Assistant Examiner(s): Lair, Donald M.
• Application Number:
  US10/055,753
• Publication Number:
  US 20020130668A1
• Time in Patent Office: 937 Days
• Field of Search: 324/512, 324/527, 324/528, 324/529, 324/530, 324/532, 324/533, 324/534, 324/535, 324/536, 324/539, 324/540, 324/541, 324/542, 324/501, 340/647, 361/42, 361/47, 361/48
• US Class Current: 324/532
• CPC Class Codes: G01R 1/07 Non contact-making probes
• CPC Class Codes: G01R 15/16 using capacitive devices
• CPC Class Codes: G01R 31/008 on air- or spacecraft, railway rolling stock or sea-going vessels
• CPC Class Codes: G01R 31/11 using pulse reflection methods
• CPC Class Codes: G01R 31/1272 of cable, line or wire insulation, e.g. using partial discharge measurements locating faults in cables G01R31/083

Abstract

A system for locating parallel arcing faults in a set of wires is described. The system includes three devices that can be used in combination or alone. A first device applies a current to a wire while grounding the remaining wires of the set of wires so as to cause the parallel arc, the first device being adapted to locate the parallel arcing fault using one or more leading edges of one or more electromagnetic waveforms being conducted on the wire under test. A second device comprises a controller and two or more receivers, each receiver being electrically coupled to the controller for receiving one or more leading edges of one or more electromagnetic waveforms being radiated by the parallel arcing fault. A third device senses one or more leading edges of one or more electromagnetic waveforms as well as the ultrasonic emissions emitted from the parallel arcing fault.

Claims

1. A method for detecting parallel arcing faults in a set of wires, the voltage at which a parallel arcing fault occurs being below a predetermined test voltage level, each parallel arcing fault producing emitted signals that include electromagnetic waveforms and ultrasonic emissions, the method comprising:

selecting a first wire of the set of wires and defining the first wire as a wire under test while grounding the remaining wires in the set of wires to define these remaining wires as ground wires;

charging a capacitance defined between the wire under test and the ground wires using a current source until the voltage on the wire under test ramps up to the predetermined test voltage level; and

calculating the distance to a parallel arcing fault on the wire under test by determining the difference in arrival times among two or more emitted signals.

2. The method of claim 1, further comprising:

receiving by two or more receivers two or more leading edges of the two or more electromagnetic waveforms that conduct along the wire under test, one receiver being located at one terminal of the wire under test and the other receiver being located at the other terminal of the wire under test, and wherein the act of calculating includes calculating the difference in the arrival time of one leading edge received at the one receiver and the arrival time of the other leading edge received at the other receiver.

3. The method of claim 1, further comprising:

receiving by two or more receivers two or more impulses of the two or more electromagnetic waveforms that radiate from the parallel arcing fault, and wherein the act of calculating includes calculating the difference in the arrival time of one impulse received at one receiver and the arrival time of the other impulse received at the other receiver.

4. The method of claim 1, further comprising:

receiving by a receiver both an impulse of one of the electromagnetic waveforms as well as an ultrasonic emission produced from the parallel arcing fault, and wherein the act of calculating includes calculating the difference in the arrival time of the leading edge of the one of the electromagnetic waveforms and the ultrasonic emission.

5. The method of claim 1, further comprising:

iterating the act of selecting to select a second wire of the set of wires and defining the second wire as the wire under test while grounding the remaining wires including the first wire in the set of wires and defining the remaining wires including the first wire as ground wires, the act of iterating being executed for the act of charging and the act of calculating.

6. A device for detecting and locating parallel arcing faults in a set of wires, the voltage at which a parallel arcing fault occurs being below a predetermined test voltage level, each parallel arcing fault producing an incident waveform and a reflected waveform, each waveform having a pulse width, the device comprising:

a controller for receiving information and for processing the information to produce a number of control signals;

a current source having a first terminal coupled to the controller and a second terminal coupled to a first node, the current source being receptive to a first control signal from the controller at the first terminal to produce direct current at a level as indicated by the first control signal so as to charge a capacitance up to the predetermined testing voltage, the capacitance being defined between a wire under test and the remaining wires of the set of wires; and

a timing circuit having a first terminal coupled to the first node and a second terminal coupled to the controller, the timing circuit being receptive to the incident waveform and the reflected waveform at the first terminal so as to measure the pulse width of the incident waveform and the reflected waveform and produce at the second terminal a locating signal being proportional to the distance from the device to the parallel arcing fault.

7. The device of claim 6, further comprising a user interface device coupled to the controller via a serial link, the user interface including a display for displaying information from the controller and a keyboard for inputting information into the controller.

8. The device of claim 7, wherein the display is adapted to display the insulation resistance of the wire under test and the capacitance.

9. The device of claim 6, wherein the current source includes a voltage switching supply to produce DC voltage proportional to the first control signal, the DC voltage being in the range of less than about 6000 volts, the current source including a resistor coupled to the voltage switching supply, the resistor being in the range of about 1 gigaohm.

10. The device of claim 6, further comprising a voltage sensor for sensing a voltage level at the first node, the voltage sensor being comprised of a voltage divider.

11. The device of claim 6, further comprising a first relay having a first terminal coupled to the controller for receiving a second control signal, a second terminal coupled to ground, and a third terminal coupled to the first node, the first relay being adapted to couple the first node to ground when the second control signal is at a first predetermined level and adapted to uncouple the first node from ground when the second control signal is at a second predetermined level.

12. The device of claim 6, further comprising a sequencer for coupling the wire under test to the first node while grounding the remaining wires of the set of wires, the sequencer defining the wire under test as a previous wire under test when the device cannot detect the parallel arcing fault on the wire under test, the sequencer being adapted to choose another wire of the remaining wires of the set of wires and define the another wire as the wire under test while grounding the previous wire under test and the remaining wires.

13. The device of claim 12, further comprising a second relay having a first terminal coupled to the controller for receiving a third control signal, a second terminal coupled to ground, and a third terminal coupled to the remaining wires of the sequencer, the second relay being adapted to couple the remaining wires to ground when the third control signal is at a first predetermined level and adapted to uncouple the remaining wires from ground when the third control signal is at a second predetermined level.

14. The device of claim 6, wherein the timing circuit comprises:

means for measuring the pulse width of the incident waveform and the reflected waveform, the pulse width being proportional to the time for the incident waveform or the reflected waveform to travel from the parallel arcing fault back to the device; and

means for calculating the distance to the parallel arcing fault by multiplying the propagation speed in the wire under test by the pulse width of the incident waveform or the reflected waveform.

15. A method for detecting parallel arcing faults in a set of wires, each parallel arcing fault producing two or more electromagnetic waveforms, each electromagnetic waveform having a leading edge, the method comprising:

selecting a wire of the set of wires to define the wire as a wire under test while coupling the remaining wires in the set of wires to ground;

charging a capacitance defined between the wire under test and the remaining wires using a current source; and

finding one of the remaining wires that causes a parallel arcing fault to occur between the wire under test and the one of the remaining wires by using a sequencer to selectively uncouple each wire of the set of wires or couple each wire of the set of wires to the current source or ground.

16. The method of claim 15, wherein the act of finding includes uncoupling the remaining wires in the set of wires when a parallel arcing fault occurs.

17. The method of claim 16, wherein the act of finding includes coupling one wire of the remaining wires to ground while floating the rest of the remaining wires and reexecuting the act of charging to repeat the occurrence of the parallel arcing fault.

18. The method of claim 17, wherein the act of finding includes iterating the acts described in claim 17 until the method finds the wire in the set of remaining wires that causes the parallel arcing fault to occur between the wire under test and the wire in the set of remaining wires.

19. The method of claim 17, further comprising:

isolating the wire under test and the wire found by the act of iterating by coupling the wire under test to the current source and coupling the wire found by the act of iterating to ground while floating all other wires of the set of wires.

20. A method for detecting parallel arcing faults in a set of wires, each parallel arcing fault introducing two or more electromagnetic waveforms, each electromagnetic waveform having a leading edge, the method comprising:

selecting a wire of the set of wires to define the wire as a wire under test while coupling the remaining wires in the set of wires to ground;

charging a capacitance defined between the wire under test and the remaining wires using a current source; and

finding one of the remaining wires that causes a parallel arcing fault to occur between the wire under test and the one of the remaining wires by using a sequencer to selectively uncouple each wire of the set of wires or couple each wire of the set of wires to the current source or ground;

wherein the act of finding includes the steps of;

uncoupling the remaining wires in the set of wires when a parallel arcing fault occurs;

coupling one wire of the remaining wires to ground while floating the rest of the remaining wires and reexecuting the act of charging to repeat the occurrence of the parallel arcing fault;

iterating the coupling and reexecuting steps until the method finds the wire in the set of remaining wires that causes the parallel arcing fault to occur between the wire under test and the wire in the set of remaining wires; and

concluding that the parallel arcing fault occurs from the wire under test to a frame of a vehicle if the act of iterating cannot find the wire in the set of remaining wires that causes the parallel arcing fault to occur.

21. A method for detecting parallel arcing faults in a set of wires, each parallel arcing fault producing two or more electromagnetic waveforms, each electromagnetic waveform having a leading edge, the method comprising;

selecting a wire of the set of wires to define the wire as a wire under test while coupling the remaining wires in the set of wires to ground;

charging a capacitance defined between the wire under test and the remaining wires using a current source; and

finding one of the remaining wires that causes a parallel arcing fault to occur between the wire under test and the one of the remaining wires by using a sequencer to selectively uncoupled each wire of the set of wires or couple each wire of the set of wires to the current source or ground;

wherein the act of finding includes the steps of;

uncoupling the remaining wires in the set of wires when a parallel arcing fault occurs;

coupling one wire of the, remaining wires to around while floating the rest of the remaining wires and reexecuting the act of charging to repeat the occurrence of the parallel arcing fault; and

iterating the coupling and reexecuting steps until the method finds the wire in the set of remaining wires that causes the parallel arcing fault to occur between the wire under test and the wire in the set of remaining wires;

the method further comprising;

isolating the wire under test and the wire found by the act of iterating by coupling the wire under test to the current source and coupling the wire found by the act of iterating to ground while floating all other wires of the set of wires; and

calculating the distance to the parallel arcing fault by reexecuting the act of charging to cause the parallel arcing fault to occur.

22. A method for detecting parallel arcing faults in a set of wires, the voltage at which a parallel arcing fault occurs being below a predetermined test voltage level, the method comprising:

selecting a first wire of the set of wires and defining the first wire as a wire under test while grounding the remaining wires in the set of wires to define these remaining wires as ground wires;

charging a capacitance defined between the wire under test and the ground wires using a current source until the voltage on the wire under test ramps up to the predetermined test voltage level;

providing an arc sensing means responsive to the occurrence of an arc discharge; and

determining that a parallel fault exists if said arc sensing means indicates the occurrence of at least one arc discharge.