Generator for a windmill, stator module for use in such a generator and use of such a generator

• US 6,781,276 B1
• Filed: 10/01/2001
• Issued: 08/24/2004
• Est. Priority Date: 12/15/1998
• Status: Expired due to Term

• Current Assignee: Siemens AG
• Original Assignee: Bonus Energy A/S (Siemens AG)
• Inventors: Rasmussen, Peter, Stiesdal, Henrik
• Primary Examiner(s): Mullins, Burton S.
• Assistant Examiner(s): Elkassabgi, Heba
• Application Number:
  US09/937,711
• Time in Patent Office: 1,058 Days
• Field of Search: 310/254, 310/258, 310/257, 310/88, 310/259, 310/218, 310/217, 290/42, 290/44
• US Class Current: 310/254.1
• CPC Class Codes: C07B 2200/11 Compounds covalently bound to a solid support
• CPC Class Codes: C07H 21/00 Compounds containing two or more mononucleotide units having separate phosphate or polyphosphate groups linked by saccharide radicals of nucleoside groups, e.g. nucleic acids
• CPC Class Codes: C40B 40/12 Libraries containing saccharides or polysaccharides, or derivatives thereof
• CPC Class Codes: F03D 13/10 Assembly of wind motors; Arrangements for erecting wind motors
• CPC Class Codes: F03D 15/20 Gearless transmission, i.e. direct-drive
• CPC Class Codes: F03D 80/50 Maintenance or repair
• CPC Class Codes: F03D 9/25 the apparatus being an electrical generator F03D9/22 takes precedence
• CPC Class Codes: F05B 2220/7066 via a direct connection, i.e. a gearless transmission
• CPC Class Codes: F05B 2230/60 Assembly methods
• CPC Class Codes: F05B 2280/101 Iron
• CPC Class Codes: F05B 2280/5008 Magnetic properties
• CPC Class Codes: G01N 2333/255 Salmonella (G)
• CPC Class Codes: G01N 2400/50 Lipopolysaccharides; LPS
• CPC Class Codes: G01N 33/54353 with ligand attached to the carrier via a chemical coupling agent coatings G01N33/54393
• CPC Class Codes: G01N 33/56916 Enterobacteria, e.g. shigella, salmonella, klebsiella, serratia
• CPC Class Codes: H02K 1/148 Sectional cores H02K1/141 takes precedence
• CPC Class Codes: H02K 15/0006 Disassembling, repairing or modifying dynamo-electric machines repairing of cooling fluid boxes H02K15/0093
• CPC Class Codes: H02K 15/02 of stator or rotor bodies
• CPC Class Codes: H02K 2201/03 Machines characterised by aspects of the air-gap between rotor and stator
• CPC Class Codes: H02K 2213/12 Machines characterised by the modularity of some components
• CPC Class Codes: H02K 5/10 : with arrangements for protection from ingress, e.g. water or fingers
• CPC Class Codes: H02K 7/1838 : Generators mounted in a nacelle or similar structure of a horizontal axis wind turbine
• CPC Class Codes: Y02E 10/72 : Wind turbines with rotation axis in wind direction
• CPC Class Codes: Y02P 70/50 : Manufacturing or production processes characterised by the final manufactured product

Abstract

The invention concerns a generator for a windmill. The generator is of the kind being directly coupled to the main shaft of the wind rotor of the windmill. The generator is a stator consisting of a number of stator modules that are individual and which may be installed, repaired and dismantled individually and independently of each other. This implies that it is very easy and thereby cheaper to mount the mill, especially at sea, as the stator for the generator can be transported in smaller units, which also makes it easier to assemble the stator in the tower top section. By sequent repairs and other maintenance of the generator it is not necessary either to use large cranes, but it is sufficient to use smaller hoisting devices that may be handled by one or two persons.

Claims

1. Generator, preferably for a windmill and especially of the kind driven directly by the rotor of the windmill without any gearbox (5) installed between the rotor and the generator, wherein at least the stator of the generator (12) is made with at least two modules (20) which are fully enclosed and sealed, and that these at least two modules (20) may be mounted and dismantled independently of each other one or more at a time without dismantling the entire winding (25), characterised in that each single stator module (20) is individually contained in an enclosure (23) with a degree of sealing substantially corresponding to the degree of sealing which is desired in the finished generator (12), and that a given number of juxtaposed enclosures (23) abutting on each other form a closed ring of stator modules (20), and wherein the width of the air gap (A) between the rotor and the stator may be adjusted individually for each stator module (20) and independently of each other by suitable adjusting shims (26), by adjusting a distance between an outer periphery (d) of the stator structure and an inner periphery (D) of a given stator module (20).

2. Generator according to claim 1, characterised in that each single stator module (20), when they are installed in a stator, together form a closed ring of stator modules having a diameter which does not substantially exceed the diameter of the air gap of the generator.

3. Generator according to claim 1, characterised in that each single stator module (20) may be displaced radially on the stator structure with the purpose of adjusting the air gap (A).

4. Generator according to claim 1, characterised in that the magnetic circuit in each single stator module is completely or substantially provided by iron having directional magnetic properties.

5. Generator according to claim 1, characterised in that the generator (12) is mounted on a shaft (14), and the stator during mounting and repair work may be turned in relation to the main shaft (8) of the windmill without this requiring substantial dismantling besides the moment support of the generator.

6. Generator according to claim 1, characterised in that the generator (12) during mounting and repair works may be turned in relation to a main shaft (8) of a windmill, in such a way that each single stator module (20) essentially may be lowered vertically to the ground or sea surface.

7. Generator according to claim 1, characterised in that the stator comprises between 2 and 48 modules (20), preferably 24 modules.

8. Generator according to claim 1, characterised in that the juxtaposed enclosures (23) have an inner surface facing inward toward the rotor (15) and forming the inner periphery (D) for the stator, that the inner periphery (D) of the stator is circular, that the rotor has an outer periphery (d) which is also circular, and that the air gap (A) between the outer periphery (D) of the rotor and the inner periphery (d) of the stator substantially have a constant width between 2 mm and 10 mm, preferably 5 mm.

9. Stator module for use in a generator according to claim 1, which stator module comprises at least two poles and a number of windings around the poles, characterised in that the stator module is intended for constituting a part of a complete stator, and that the stator module is contained in an enclosure with a degree of sealing corresponding to a given desired degree of enclosure.

10. Use of a generator according to claim 1 in a windmill.