Electromagnetic analysis of concrete tensioning wires

• US 6,781,369 B2
• Filed: 02/11/2003
• Issued: 08/24/2004
• Est. Priority Date: 01/29/2001
• Status: Expired due to Term

• Current Assignee: Pure Technologies Limited (Xylem, Inc.)
• Original Assignee: Pure Technologies Limited (Xylem, Inc.)
• Inventors: McIntyre, John, Mitchell, Kevin, Paulson, Peter O.
• Primary Examiner(s): Le, N.
• Assistant Examiner(s): KINDER, DARRELL D
• Application Number:
  US10/361,865
• Publication Number:
  US 20030173959A1
• Time in Patent Office: 560 Days
• Field of Search: 324/219, 324/220, 324/221, 324/228, 324/232, 324/235, 324/238, 324/242
• US Class Current: 324/220
• CPC Class Codes: G01N 27/82 for investigating the presence of flaws
• CPC Class Codes: G01N 27/902 by moving the sensors
• CPC Class Codes: G01N 33/383 Concrete, cement

Abstract

Discloses methods to perform magnetic testing of tensioning elements in a pre-stressed concrete cylinder, such as a pipe or water reservoir and testing apparatus. The apparatus includes magnetic flux production means and detector means disposed proximal to a surface of the cylinder in a plane in common with the magnetic flux production means that is orthogonal to an axis of the cylinder. The apparatus operates over a range of low frequency signals, for example, between 20 and 300 hertz or a pulse. Output of the inspection apparatus includes a signal and distance plot showing the results of testing a cylinder at one or more frequencies. In accordance with another method of analysis, a characteristic of the phase of the output over distance is plotted, including the phase or representations of the in-phase or quadrature components of the received signal in relation to the driving signal.

Claims

1. A method of detecting discontinuities in tensioning wires or a concrete pipe comprising:

(i) providing a driving signal to a driver having an axis oriented orthogonal to an axis of a concrete pipe and proximal to an inside surface thereof to generate an induced current in pre-stressing elements extending substantially circumferentially of the pipe;

(ii) providing a detector for producing an output responsive to a magnetic flux, the detector located in dose proximity to an interior wall of a pipe and axially displaced not more than one pipe diameter of a plane orthogonal to the axis of the pipe and common to the driver,

(iii) moving the detector along the wall of the pipe; and

(iv) recording the output and the location of the detector as it moves.

2. A method of testing tensioning wires of a pre-stressed concrete pipe along a length thereof using apparatus including magnetic flux production means and magnetic flux detector means each disposed proximal to a surface of a pipe to be tested in a spaced relationship to the other and axially disposed within one pipe diameter to the other, the magnetic flux production means producing a magnetic field in response to a driving signal and the detector means producing a detector signal in response to magnetic flux, location indication means and control means operatively connected to said location indication means, to said magnetic flux means and to said detector means, the method comprising:

(i) providing a driving signal of at least one frequency;

(ii) receiving a detector signal;

(iii) producing an output representative of the detector signal corresponding to the in-phase and quadrature components, of the detector signal in relation to a frequency of the driving signal; and

(iv) recording said output representative of the detector signal and a location indication;

whereby at least one fundamental frequency is recorded over a range of locations traversed along a length of pipe.

3. The method of claim 2 including the step of producing an output representative of the amplitude and the phase of the detector signal expressed in Cartesian co-ordinates.

4. The method of claim 2 wherein for each frequency of the driving signal, a range of locations are displayed.

5. The method of claim 2 wherein the length along the pre-stressed concrete pipe is a range of locations defined by a start location and an end location and the pipe is traversed from the start location to the end location for each selected frequency.

6. The method of claim 2 further includes the steps of displaying a first trace for at least one selected frequency of the recorded detector signal and the selected location upon a display means and displaying a second trace calculated from the Cartesian co-ordinates of the first trace based on a transposition angle alpha.

7. The method of claim 6 wherein the transposition angle alpha is selected to produce a mirror image excursion of portions of each trace over a range of interest.

8. The method of claim 7 wherein the display means is a display device.

9. The method of claim 7 wherein the display means is a printed graph.

10. A method of detecting discontinuities in tensioning wires of a concrete cylinder comprising:

(i) providing a driving signal to a driver coil means having an axis oriented orthogonal to an axis of a concrete cylinder to generate induced current in pre-stressing elements extending substantially circumferentially around the cylinder;

(ii) providing a detector proximal to a surface of the concrete cylinder and spacedly disposed from said driver means along said axis of said driver coil means, the detector to produce an output responsive to a magnetic flux;

(iii) filtering the output of the detector relative to the driving signal; and

(iv) recording the filtered output and the location of the detector.

11. A method of testing the tensioning wires of a pre-stressed concrete cylinder along a length thereof using apparatus including magnetic flux production means and magnetic flux detector means each disposed proximal to a surface of the cylinder in a spaced relationship to the other and axially disposed not more than one cylinder diameter from the other, the magnetic flux production means for producing a magnetic field in response to a driving signal and the detector means for producing a detector signal in response to magnetic flux, location indication means and control means operatively connected to said location indication means, to said magnetic flux means and to said detector means, the method comprising:

(i) providing a driving signal of at least one frequency;

(ii) receiving a detector signal;

(iii) producing an output representative of the detector signal corresponding to the in-phase and quadrature components of the detector signal in relation to the fundamental frequency of the driving signal; and

(iv) recording the output representative of the detector signal in relation to the fundamental frequency, the fundamental frequency and the location;

whereby at least one fundamental frequency is recorded over a range of locations traversed along a length of cylinder.

12. The method of claim 11 wherein the step of producing an output representative of the amplitude and the phase of the detector signal comprises forming Cartesian co-ordinates X and Y.

13. The method of claim 11 wherein for each frequency of the driving signal, a range of locations are displayed.

14. The method of claim 11 wherein the length along the pre-stressed concrete cylinder is a range of locations defined by a start location and an end location and the cylinder is traversed from the start location to the end location for each selected frequency.

15. The method of claim 11 further including the steps of displaying a first trace for at least one selected frequency of the recorded detector signal and the selected location upon a display means and displaying a second trace calculated from either the X or Y co-ordinates of the first trace based on a transposition angle alpha.

16. The method of claim 15 wherein the transposition angle alpha is selected to produce a mirror image excursion of portions of each trace over a range of interest.

17. The method of claim 16 wherein the display means is a display device.

18. The method of claim 16 wherein the display means is a printed graph.

19. A method of testing the tension wires of a pre-stressed concrete cylinder along a length thereof using apparatus including magnetic flux production means and magnetic flux detector means each disposed proximal to a surface of the cylinder, the magnetic flux production means for producing a magnetic field in response, to a driving signal and the detector means for producing a detector signal in response to magnetic flux, location indication means and control means operatively connected to said location indication means, to said magnetic flux means and to said detector means, the method comprising:

(i) providing a driving signal of at least one frequency

(ii) positioning the detector means in relation to the magnetic flux production means, each said detector means and the magnetic flux production means axially disposed not more than one cylinder diameter to the other;

(iii) receiving a detector signal;

(iv) producing an output representative of the detector signal corresponding to the in-phase and quadrature components of the detector signal in relation to the fundamental frequency of the driving signal; and

(v) recording the location of the detector means end output representative of the detector signal in relation to the fundamental frequency, the fundamental frequency and the location of a deter;

whereby at least one fundamental frequency is recorded over a range of locations traversed by said detector means along a length of a pre-stressed concrete cylinder.

20. The method of claim 19 wherein producing an output representative of the amplitude and the phase of the detector signal comprises Cartesian co-ordinates X and Y.

21. The method of claim 19 wherein for each frequency of the diving signal, a range of locations of said detector means with respect to the axis of the concrete cylinder are displayed.

22. The method of claim 19 wherein the length along the pre-stressed concrete cylinder is a range of locations defined by a start location and an end location and the cylinder is traversed by said detector means from the start location to the end location for each selected frequency.

23. The method of claim 19 further includes the steps of producing a first trace for at least one selected frequency of the recorded detector signal and the selected location upon a display means and producing a second trace calculated from either the X or Y co-ordinates of the first trace based on a transposition angle alpha.

24. The method of claim 23 wherein the transposition angle alpha is selected to produce a mirror image excursion of portions of each trace over a range of interest.

25. The method of claim 24 wherein the display means is a display device.

26. The method of claim 24 wherein the display means is a printed graph.

27. A method of detecting discontinuities in spirally wound metallic pre-stressing elements of a concrete pipe having such elements which comprises:

(i) providing a detector coil which has its axis parallel to the axis of the pipe, and which is of a diameter less than one quarter of the diameter of the pipe,

(ii) placing the detector coil in close proximity to the interior wall of the pipe,

(iii) generating a periodically varying induced current in the pre-stressing elements by a driver coil orthogonal to the detector coil;

(iv) moving the detector coil along the wall of the pipe; and

(v) recording the distance moved or the location of the detector coil, and the induced voltage or current sensed by the detector coil as it moves.

28. A method as claimed claim 27 in which the periodic current is a sinusoidal waveform.

29. A method as claimed in claim 27 in which the periodic current has a sawtooth waveform.

30. A method as claimed in claim 27 in which the periodic current has a square waveform.