Hand controller

• US 6,781,569 B1
• Filed: 06/11/1999
• Issued: 08/24/2004
• Est. Priority Date: 06/11/1999
• Status: Expired due to Term

• Current Assignee: Immersion Corporation
• Original Assignee: Immersion Corporation
• Inventors: Gregorio, Pedro, Ramstein, Christophe, Hayward, Vincent
• Primary Examiner(s): Hjerpe, Richard
• Assistant Examiner(s): ZAMANI, ALI A
• Application Number:
  US09/330,125
• Time in Patent Office: 1,901 Days
• Field of Search: 345/157, 345/158, 345/156, 345/161, 345/184, 345/163, 345/326, 345/333, 341/20, 341/22
• US Class Current: 345/157
• CPC Class Codes: B25J 13/02 Hand grip control means handles or pedals for crane control B66C13/56; for measuring the force applied to control members G01L5/22; hand-held casings for switching devices, e.g. joy-sticks H01H9/0214
• CPC Class Codes: G05G 2009/04766 providing feel, e.g. indexing means, means to create counterforce
• CPC Class Codes: G05G 9/047 the controlling member being movable by hand about orthogonal axes, e.g. joysticks for switches H01H25/04
• CPC Class Codes: G06F 3/0346 with detection of the device orientation or free movement in a 3D space, e.g. 3D mice, 6-DOF [six degrees of freedom] pointers using gyroscopes, accelerometers or tilt-sensors

Abstract

A hand controller arm assembly provides for the sensing of the position of a handle at the end of an arm in the X and Y direction through supporting linkages, and in the Z direction through a hinge which permits the arm to rotate upwardly. The joints of this controller may be actuated to provide haptic feed-back.

Claims

1. A sensing arm assembly for a position sensing mechanism comprising:

(a) an arm having a moveable operative end and a mounted end carried by a base;

(b) an arm support coupled between the mounted end of the arm and the base, said arm support providing the operative end of the arm with two degrees of freedom in a plane with respect to the base, wherein said arm support includes a five-bar linkage having a base linkage, two distal links, and two proximal links, each of said distal links separated from the base by an intervening proximal link, one of said distal links being connected to the mounted end of said arm and said proximal links coupled to said base linkage, said base linkage being fixed to said base;

(c) a rotational joint carried by said arm support providing the operative end of the arm with a rotational degree of freedom about an arm rotational axis located at the mounted end of the arm, said arm rotational axis permitting displacement of the operative end of the arm in a direction out of said plane;

(d) a planar position sensor device carried by the base to sense the location of the operative end of the arm in said plane and provide planar sensor signals;

(e) an out-of-plane displacement sensor device positioned at the mounted end of the arm to sense the out-of-plane displacement of the operative end of the arm with respect to the base and provide out-of-plane sensor signals;

whereby the planar sensor signals and the out-of-plane sensor signals correspond to the location of the operative end of the arm in three dimensional space.

2. A sensing arm assembly as in claim 1, further comprising a biasing device for returning the operative end of the arm to a zero position within said plane in respect of an out-of-plane displacement in at least one direction.

3. A sensing arm assembly as in claim 2 wherein the biasing device provides a restoring force directing the operative end of the arm towards said zero position and said restoring force varies with the displacement of said operative end from the zero position.

4. A sensing arm assembly as in claim 2 wherein the biasing device is provided by an elastic element coupled to the arm at its mounted end by the base.

5. A sensing arm assembly as in claim 1 the arm comprises a sensing face surface carried at the mounted end of the arm and said out-of-plane displacement sensor device is positioned to sense the out-of-plane movement of the operative end of the arm by the reflection of light off of the sensing face surface.

6. A sensing arm assembly as in claim 1 said planar position sensor device comprises two rotational sensors carried by the base and each coupled to one of the proximal links of the five-bar linkage to sense the location of the arm in planar directions.

7. A sensing arm assembly as in claim 6 wherein said rotational sensors each have a rotation axis and said rotational axes coincide with each other.

8. A sensing arm assembly as in claim 1 further comprising a pair of torquing actuators coupled between the base and the respective proximal links of the 5-bar linkage.

9. A sensing arm assembly as in claim 1 further comprising a handle rotatably coupled to the arm at the operative end of the arm by a rotary joint.

15. A sensing arm assembly as in claim 9 further comprising a switch mounted on the handle that may be actuated by a user to provide signals to a central control processor, the switch having an output dependent on finger pressure from the user on the switch, the control processor being programmed to respond to the pressure applied to the switch in conjunction with the displacement of the handle in the rotational degree of freedom.

16. A sensing arm assembly as in claim 9 further comprising:

1) two actuators, each actuator coupled to one of the proximal links, where the actuators output forces to actuate said proximal links;

2) a switch mounted on the handle that may be actuated by a user to provide signals to a central control processor, the switch having an output dependent upon finger pressure from the user on the switch;

the control processor being programmed to respond to the pressure applied to the switch in conjunction with the displacement of the handle in the rotational degree of freedom.

17. A sensing arm assembly as in claim 9 wherein the five-bar linkage is positioned in parallel with a horizontal plane and wherein the handle extends out of the horizontal plane.

18. A sensing arm assembly as in claim 16 wherein force output from the actuators is reduced when less pressure is sensed on the switch, and wherein force output from the actuators is increased when greater pressure is sensed on the switch.

10. A torquing actuator for applying two or more independent torquing forces to a corresponding even plurality of output arms, said device comprising:

(1) a frame having a central axis;

(2) one or more magnetic circuits formed by one or more magnets carried by the frame and positioned to provide in an adjacent, commonly connected air gap an even number of spatially separated reversing magnetic field regions; and

(3) a corresponding even plurality of electrical coils matching in number the number of reversing magnetic field regions, respectively coupled to said plurality of output arms, said coils being supported within the frame for rotation about the central axis and each being positioned within the air gap to respectively intercept reversing magnetic field regions

whereby, upon activation of said electrical coils when current is supplied to said electrical coils, the output arms may be caused to independently generate torque about the central axis.

11. A torquing device as in claim 10 further comprising a plurality of position sensors carried by the frame and positioned to sense the position of members corresponding and coupled to said electrical coils.

12. A hand controller comprising:

(a) a handle extending upwardly from a horizontal plane;

(b) a five-bar linkage positioned in parallel with the horizontal plane and having a base link at its base end, two distal links at its distal end and two proximal links positioned therebetween, said linkage being provide with two base end rotary joints at the base end of the linkage, each of said two base end rotary joints being provided with rotational sensors; and

(c) an arm extending between the handle and the distal end of the five-bar linkage, the arm rotatably connected to the handle at a distal end of the arm by a rotary joint, wherein the five-bar linkage permits the handle to move in two planar degrees of freedom;

(d) a hinge device connected between one of the distal links of the five-bar linkage and the arm and permitting the distal end of the arm (and the handle to be displaced out of the horizontal plane; and

(e) a vertical displacement sensor carried by said five-bar linkage for sensing the displacement of the handle in the vertical direction.

13. A hand controller as in claim 12 further comprising a switch mounted on the handle that may be actuated by a user to provide signals to a central control processor, the switch having an output dependent upon finger pressure-from the user on the switch, the control processor being programmed to respond to the pressure applied to the switch in conjunction with the displacement of the handle about the hinge device.

14. A hand controller as in claim 12 further comprising:

1) a plurality of actuators for actuating said proximal links by outputting forces;

2) a switch mounted on the handle that may be actuated by a user to provide signals to a central control processor, the switch having an output dependent upon finger pressure from the user on the switch;

the control processor being programmed to respond to the pressure applied to the switch in conjunction with the displacement of the handle about the hinge device.

19. A hand controller as in claim 12 further comprising a biasing device for biasing the distal end of the arm to a position within the horizontal plane in at least one direction, wherein the biasing device provides a restoring force directing the distal end of the arm towards the position in the horizontal plane and the restoring force varies with the displacement of the distal end from the position in the horizontal plane.

20. A hand controller as in claim 12 further comprising a pair of torquing actuators coupled between the base links and the respective proximal links of the 5-bar linkage.