Apparatus for measuring height of a liquid in a container using area image pattern recognition techniques

• US 6,782,122 B1
• Filed: 04/27/2000
• Issued: 08/24/2004
• Est. Priority Date: 04/27/2000
• Status: Expired due to Term

• Current Assignee: Simmonds Precision Products, Inc. (Raytheon Technologies Corporation d/b/a RTX)
• Original Assignee: Simmonds Precision Products, Inc. (Raytheon Technologies Corporation d/b/a RTX)
• Inventors: Spillman, William B. Jr., Sadok, Mokhtar M., Kline, Bruce R.
• Primary Examiner(s): Bali, Vikkram
• Application Number:
  US09/559,620
• Time in Patent Office: 1,580 Days
• Field of Search: 382/100, 382/141, 382/142, 382/143, 348/125, 348/127, 250/223.B, 356/240.1, 356/239.1, 356/239.2, 356/239.3, 356/239.4, 356/239.5, 209/524, 209/526, 73/493, 73/45, 73/451, 117/14
• US Class Current: 382/142
• CPC Class Codes: G01F 23/292 Light , e.g. infrared or ultraviolet
• CPC Class Codes: G01F 23/2928 using light reflected on the material surface
• CPC Class Codes: G01S 17/08 for measuring distance only indirect measurement G01S17/46; active triangulation systems G01S17/48

Abstract

This disclosure is directed to apparatus for measuring height of a surface of liquid in a container utilizing a light source and camera pair disposed above the liquid surface in a predetermined spatial relationship to each other and the container. The light source illuminates the liquid surface with a light pattern and the camera captures the area image of the light pattern in a form of discrete picture elements (pixels) that are processed in an image processor to determine the height of liquid in the container. In another embodiment, the pixels of the area image are further processed to determine attitude of the liquid surface so that the processor may determine the quantity of liquid in the container based on the determined height and attitude of the liquid surface and container geometry data stored in a memory thereof. In yet another embodiment, a plurality of light source/camera pairs are disposed above the liquid surface, each pair operates by capturing an area image of the light pattern on a portion of the liquid surface illuminated by its light source. The pixels of the area image of each pair are processed in the image processor to determine the heights of the corresponding liquid surface portions. In still another embodiment, a plurality of cameras are disposed above the liquid surface to observe at least one light pattern at different viewing angles. Each camera captures an area image of the at least one light pattern and the pixels of such area images are processed in the image processor to determine at least one height for the liquid surface in the container. In this embodiment, the image processor may include an algorithm for combining together the pixels of the various area images of the plurality of cameras to determine the at least one liquid surface height.

Claims

1. Apparatus for measuring height of a surface of liquid in a container, said apparatus comprising:

a light source disposed above the liquid surface for illuminating the liquid surface with a pattern of light;

means for capturing an area image of said light pattern in a form of discrete picture elements (pixels);

means for indexing the pixels in accordance with their position in the captured area image; and

means for processing said indexed pixels of the captured area image to identify a pattern based on a light intensity of the pixels, and for determining the height of said liquid surface in the container based on characteristics of the identified pattern of pixels of said area image.

2. The apparatus of claim 1 wherein the processing means includes means for processing the pixels of the area image to determine attitude of the liquid surface in the container;

a memory for storing data representative of the geometry of the container; and

means for determining the quantity of liquid in the container based on the determined height and attitude of the liquid and said container geometry data.

3. The apparatus of claim 1 wherein the image capturing means comprises a monochromatic area video camera.

4. The apparatus of claim 1 wherein the image capturing means comprises a solid state imager.

5. The apparatus of claim 4 wherein the solid state imager includes a CCD video camera.

6. The apparatus of claim 4 wherein the solid state imager includes a CMOS video camera.

7. The apparatus of claim 1 wherein the image capturing means is disposed above the liquid surface in a predetermined spatial relationship with the light source.

8. The apparatus of claim 1 wherein the light source includes means for illuminating the liquid surface with a pattern of light that comprises a plurality of spots.

9. The apparatus of claim 8 wherein the pattern of spots includes at least three spots in a non-linear arrangement.

10. The apparatus of claim 8 wherein the illuminating means comprises an incandescent lamp;

a reflector for said lamp; and

a baffle disposed in front of said lamp containing openings for projecting the pattern of spots on the liquid surface.

11. The apparatus of claim 8 wherein the illuminating means includes at least one laser diode and an arrangement of optical elements for guiding the light from said at least one laser diode to project the pattern of spots on the liquid surface.

12. The apparatus of claim 1 wherein the light source includes means for illuminating the liquid surface with a cross hair pattern of light.

13. The apparatus of claim 12 wherein the light source includes an area illuminator.

14. The apparatus of claim 13 wherein the area illuminator comprises an incandescent lamp;

a reflector for said lamp; and

a baffle disposed in front of said lamp for projecting the cross hair pattern on the liquid surface.

15. The apparatus of claim 13 wherein the area illuminator comprises an array of light emitting diodes (LEDs) for projecting the cross hair pattern on the liquid surface.

16. The apparatus of claim 1 wherein the light source includes means for projecting a cone of light on the liquid surface to illuminate an elliptical light pattern thereon.

17. The apparatus of claim 1 wherein the image capturing means includes means for capturing the area image at a predetermined image sampling rate.

18. The apparatus of claim 17 wherein the predetermined image sampling rate is a frame sampling rate.

19. The apparatus of claim 1 wherein the determining means uses a size characteristic of the identified pattern in the area image for determining the height of the liquid surface.

20. The apparatus of claim 1 wherein the determining means includes means for determining attitude of the liquid surface based on a shape characteristic of the identified pattern in the area image.

21. The apparatus of claim 1 wherein the processing means includes means for identifying line segment patterns from the indexed pixels of the area image and for determining the height and attitude of the liquid surface based on characteristics of said line segment patterns.

22. The apparatus of claim 21 wherein the height and attitude of the liquid surface is determined based on the shape and size of the line segment patterns in the area image.

23. The apparatus of claim 1 wherein the processing means includes means for identifying an elliptical pattern from the indexed pixels of the area image and for determining the height and attitude of the liquid surface based on characteristics of said elliptical pattern.

24. The apparatus of claim 23 wherein the height and attitude of the liquid surface is determined based on the shape and size of the elliptical pattern in the area image.

25. The apparatus of claim 1 wherein the determining means includes means for selecting points on the periphery of the illuminated pattern and determining the shape and size of the pattern based on said selected points.

26. The apparatus of claim 1 wherein the processing means includes means for slosh filtering of the pixels of the area image.

27. The apparatus of claim 1 wherein the container is an aircraft fuel tank and the liquid comprises fuel.

28. Apparatus for measuring height of a surface of liquid in a container, said apparatus comprising:

a plurality of light sources disposed above the liquid surface, each said light source for illuminating a portion of the liquid surface with a pattern of light;

image capturing means corresponding to each light source of said plurality, each said means for capturing an area image of said light pattern illuminated by its corresponding light source in a form of discrete picture elements (pixels);

means for indexing the pixels of each image capturing means in accordance with their position in the corresponding captured area image; and

means for processing said indexed pixels of the captured area image of each image capturing means of said plurality to identify a pattern based on a light intensity of the pixels, and for determining the height of said liquid surface in the container based on characteristics of the identified pattern of pixels of said area images.

29. The apparatus of claim 28 wherein each said light source and its corresponding image capturing device are disposed in a predetermined spatial relationship with each other to function together as a pair for a predetermined portion of the liquid surface;

and wherein the processing means processes the pixels of the area image of each image capturing means to determine said heights of the liquid surface for said corresponding predetermined portions.