Expandable orthopedic device

• US 6,783,530 B1
• Filed: 08/27/2002
• Issued: 08/31/2004
• Est. Priority Date: 10/22/1999
• Status: Expired due to Term

• Current Assignee: Expanding Orthopedics Inc. (CoreLink, LLC)
• Original Assignee: Expanding Orthopedics Inc. (CoreLink, LLC)
• Inventors: Levy, Mark
• Primary Examiner(s): O'Connor, Cary E.
• Assistant Examiner(s): STOKES, CANDICE CAPRI
• Application Number:
  US10/111,243
• Time in Patent Office: 735 Days
• Field of Search: 606/200, 606/60, 606/61, 606/62, 606/63, 606/64, 606/65, 606/66, 606/67, 606/72, 606/73, 623/16.11, 623/17.11
• US Class Current: 606/63
• CPC Class Codes: A61B 17/68 Internal fixation devices , including fasteners and spinal fixators, even if a part thereof projects from the skin bone staples A61B17/0642
• CPC Class Codes: A61B 17/725 with locking pins or screws of special form
• CPC Class Codes: A61B 17/7266 with fingers moving radially outwardly
• CPC Class Codes: A61B 17/7275 with expanding cylindrical parts
• CPC Class Codes: A61B 17/7291 for small bones, e.g. in the foot, ankle, hand or wrist
• CPC Class Codes: A61B 17/744 the longitudinal elements coupled to an intramedullary nail
• CPC Class Codes: A61B 17/746 the longitudinal elements coupled to a plate opposite the femoral head
• CPC Class Codes: A61B 17/921 for intramedullary devices
• CPC Class Codes: A61B 2017/00539 hydraulically
• CPC Class Codes: A61B 2017/00544 pneumatically
• CPC Class Codes: A61B 2017/00867 shape memory effect

Abstract

An intramedullary device used to stabilize a variety of fractured bones includes a plurality of resilient spine elements. A porous interconnection structure interconnects the spine elements, such as a mesh or a plurality of struts connected between the spine elements. The device expands at one or both ends, and optionally, the shaft of the device can also expand. The end of the device, in its expanded state, has a circumference greater than a circumference of the shaft. The spine elements and/or the interconnection structure are pre-shaped, e.g., composed of a resilient material and pre-shaped, such that the end of the device expands in the absence of an external restraining force. The spine elements and/or interconnection structure can be composed of a shape memory material, such that the expandable end of the device expands when heated to a temperature above a transitional temperature of the shape memory material.

Claims

1. A device for stabilizing bone, comprising:

a tubular body having first and second end regions defining a longitudinal axis there between,

a first plurality of splines extending from the first end region and expandable between an axial collapsed state and a transverse expanded state,

an actuator movable within the tubular body, the actuator coupled to each spline of the first plurality of splines for selectively expanding the respective splines between the collapsed and expanded state, and

a second plurality of splines extending from the second end region and expandable between an axial collapsed configuration and a transverse expanded configuration, the second plurality of splines coupled to the actuator.

2. The device of claim 1, wherein the actuator comprises a rod coupled to the first plurality of splines, whereby, when the rod is moved axially within the tubular body, an intermediate region of the first plurality of splines is directed substantially transversely outward with respect to the longitudinal axis to define the expanded state.

3. The device of claim 2, wherein each of the first plurality of splines comprises a first end fixed to the first end region of the tubular body, and a second end coupled to a collar, the intermediate region being located between the first and second ends, the rod being coupled to the collar for directing the collar axially, thereby directing the intermediate region substantially transversely outward.

4. The device of claim 3, wherein the first plurality of splines are substantially straight in the collapsed state, and the rod is coupled to the collar for directing the respective second ends towards the first ends, thereby causing the intermediate regions to buckle substantially transversely outward.

5. The device of claim 1, wherein each spline of the first plurality comprises a loop including an outer portion and an inner portion, the outer portion being fixed to the first end region, and the inner portion being coupled to the actuator.

6. The device of claim 5, wherein the actuator is directable towards the first end region, thereby causing the loop to deflect substantially transversely outward.

7. The device of claim 1, wherein the first plurality of splines are biased towards the expanded state, and wherein the actuator comprises a sleeve directable over the first plurality of splines for collapsing them.

8. The device of claim 1, wherein each of the first plurality of splines comprises a first end region coupled to the tubular shaft, and second end region coupled to the actuator.

9. The device of claim 8, wherein the first and second regions extend parallel to the longitudinal axis in the collapsed state.

10. The device of claim 1, wherein the actuator comprises a mechanical actuator, or a hydraulic actuator, or a pneumatic actuator.