Connector for coaxial cable

• US 6,786,767 B1
• Filed: 06/27/2000
• Issued: 09/07/2004
• Est. Priority Date: 06/27/2000
• Status: Expired due to Term

• Current Assignee: Huber + Suhner Astrolab, Inc.
• Original Assignee: Astrolab, Inc. (Huber+Suhner Astrolab, Inc.)
• Inventors: Durett, Donald P., Georghiou, George, Toma, Stephen J., Fuks, Rudolf
• Primary Examiner(s): Bradley, P. Austin
• Assistant Examiner(s): Figueroa, Felix O.
• Application Number:
  US09/604,141
• Time in Patent Office: 1,533 Days
• Field of Search: 439/578, 439/584
• US Class Current: 439/578
• CPC Class Codes: H01R 13/5216 characterised by the sealing material, e.g. gels or resins
• CPC Class Codes: H01R 13/5845 the strain relief being achieved by molding parts around cable and connections
• CPC Class Codes: H01R 4/023 between cables or wires and terminals
• CPC Class Codes: H01R 9/05 for coaxial cables

Abstract

An electrical connector for terminating flexible coaxial cable is provided. The flexible coaxial cable includes an inner conductor, an intermediate dielectric, an outer flexible braided intermediate dielectric and an outer insulator. A bored interface body has a first end with a first bore of relatively large inner diameter and a second end with a second bore of relatively smaller inner diameter than the first bore. A coupling member is located proximate to the interface body. An annular locking member having an inner diameter sized to receive the coaxial cable therein and an outer diameter sized to fit tightly within the first bore of the interface body. The locking member is bonded to the coaxial cable, which, in construction, is pre-conditioned to accept a bonding agent such as an epoxy resin.

Claims

1. An microwave connector assembly comprising:

a terminating flexible microwave coaxial cable including an inner conductor, an intermediate dielectric, an outer flexible braided conductor, and an outer insulator;

a bored interface body having a first end with a first bore of relatively large inner diameter, a second end with a second bore of relatively smaller inner diameter than said first bore, and a third bore located therebetween of relatively smaller inner diameter than said second bore;

a coupling member proximate said interface body;

an annular locking member having an inside surface sized to receive said coaxial cable therein and bonded by means of a bonding agent to said outer insulator thereof, an outer diameter sized to fit tightly within said first bore of said interface body, a first end and a second end, said second end having a plurality of ribs disposed proximate thereto, so that upon insertion of said second end of said locking member within said first bore of said interface body, said ribs frictionally engage the inner wall of said first bore to lock said locking member to said interface body;

wherein said bonding agent is a high flexural strength rigid epoxy resin that eliminates movement between said coaxial cable and said annular locking element and provide a pull strength in excess of 10 pounds and antirotational captivation up to ±

90 degrees for multiple mating and demating cycles.

2. The microwave connector assembly as claimed in claim 1 wherein a radially-inwardly extending wall exists at least partially between said first bore and said third bore of said bored interface body.

3. The microwave connector assembly as claimed in claim 2 wherein said locking member locks said coaxial cable within said interface body.

4. The microwave connector assembly as claimed in claim 2 wherein said locking member bears against said outer flexible braided conductor and urges same against said radially-inwardly extending wall.

5. The microwave connector assembly as claimed in claim 4 wherein said outer flexible braided conductor is electrically coupled to said coupling member.

6. The microwave connector assembly as claimed in claim 1, said coupling means comprising a nut having an internally threaded portion and an inwardly extending collar.

7. The microwave connector assembly as claimed in claim 6, said bored interface body having a radially outwardly-extending flange proximate said third bore.

8. The microwave connector assembly as claimed in claim 7 wherein said first end of said locking member includes an outwardly extending collar.

9. The microwave connector assembly as claimed in claim 8, wherein said inwardly extending collar of said coupling means is held captive between said outwardly-extended flange of said bored interface body and said collar of said locking means.

10. The microwave connector assembly as claimed in claim 9, wherein said coupling member is rotationally coupled to said coaxial cable.

11. The microwave connector assembly as claimed in claim 1, wherein said coupling member is rotationally coupled to said coaxial cable.

12. The microwave connector assembly as claimed in claim 1, further including a male contact for receiving said inner conductor and providing rigidity thereto.

13. The microwave connector assembly of claim 1, wherein said outer insulator is pre-conditioned in order to accept said bonding agent.

14. The assembly of claim 1, wherein said bonding agent is an epoxy resin.

15. The microwave connector assembly of claim 13, wherein said outer insulator is pre-conditioned to produce micro-porous voids for retaining said bonding agent.

23. The microwave connector assembly of claim 13, wherein said outer insulator is pre-conditioned by one of treatment with a sodium naphthalene solution and plasma etching.

16. A microwave connector assembly comprising:

a terminating flexible microwave coaxial cable including an inner conductor, an intermediate dielectric, an outer flexible braided conductor, and an outer insulator, constructed and arranged to conduct effectively electrical signals of at least 30 GHz;

a bored interface body having a first end with a first bore of relatively large inner diameter and a second end with a second bore of relatively smaller inner diameter adapted to receive said intermediate dielectric therein, and a radially inwardly extending wall formed between said first bore and said second bore;

a coupling member proximate said interface body; and

an annular locking member having an inside surface sized to receive said outer insulator of said coaxial cable therein and bonded by means of a bonding agent to said outer insulator thereof, an outer diameter sized to fit tightly within said first bore of said interface body, a first end and a second end, said second end being insertable within said first end of said interface body and adapted to urge said outer flexible braided conductor against said wall to essentially lock said flexible coaxial cable to said connector;

wherein said bonding agent is a high flexural strength rigid epoxy resin that eliminates movement between said coaxial cable and said annular locking element and provide antirotational captiviation of up to ±

90 degrees during repeated mating and demating cycles.

17. The microwave connector as claimed in claim 16 further including means for locking said annular locking member to said interface body.

18. The microwave connector as claimed in claim 17 wherein said locking means includes a plurality of radially outwardly extending ribs disposed on said locking member.

19. The microwave connector as claimed in claim 16, wherein said outer flexible braided conductor is electrically coupled to said coupling member.

20. The microwave connector as claimed in claim 16, wherein said coupling member comprises a nut having an internally threaded portion.

21. The microwave connector of claim 16, wherein said outer insulator is pre-conditioned to produce micro-porous voids for retaining said bonding agent.

22. The assembly of claim 16, wherein said bonding agent is an epoxy resin.

24. The microwave connector of claim 21, wherein said outer insulator is pre-conditioned by plasma etching.

25. A microwave connector assembly comprising:

a terminating flexible microwave coaxial cable including an inner conductor, an intermediate dielectric, an outer flexible braided conductor, and an outer insulator said microwave flexible coaxial cable being constructed and arranged to conduct signals in the microwave range that exceed 30 GHz;

a bored interface body having a first end with a first bore of relatively large inner diameter, a second end with a second bore of relatively smaller inner diameter than said first bore, and a third bore located therebetween of relatively smaller inner diameter than said second bore;

a coupling member proximate said interface body;

an annular locking member having an inside surface sized to receive said coaxial cable therein and bonded by means of an epoxy resin bonding agent to said outer insulator thereof, an outer diameter sized to fit tightly within said first bore of said interface body, a first end and a second end, said second end having a plurality of ribs disposed proximate thereto, so that upon insertion of said second end of said locking member within said first bore of said interface body, said ribs frictionally engage the inner wall of said first bore to lock said locking member to said interface body;

wherein said epoxy resin is a high flexural strength rigid epoxy resin that eliminates movement between said coaxial cable and said annular locking element and provides antirotational captivation of up to ±

90 degrees during repeated mating and demating cycles.

26. The microwave connector of claim 25 wherein said epoxy resin is polyamide/epoxy resin of the epoxide chemical family.

27. A microwave connector assembly for connection to an electrical device, comprising:

a terminating flexible microwave coaxial cable including an inner conductor, an intermediate dielectric, an outer flexible braided conductor, and an outer insulator adapted to conduct microwave signals of at least 30 GHz;

a coupling nut adapted to connect said microwave flexible cable to the device; and

an annular locking member having an inside surface sized to receive said outer insulator of said coaxial cable therein and bonded by means of a bonding agent to said outer insulator thereof, said annular locking member being coupled to said coupling nut;

wherein said bonding agent is a high flexural strength rigid epoxy resin that eliminates movement between said coaxial cable and said annular locking element and provides antirotational captivation during mating and demating cycles.