Electrochromic device with composition of epoxy resin, toughener and latent curative

• US 6,787,606 B1
• Filed: 09/13/2002
• Issued: 09/07/2004
• Est. Priority Date: 07/02/2001
• Status: Expired due to Fees

• Current Assignee: Henkel Corporation (Henkel AG & Co KGaA)
• Original Assignee: Henkel Corporation (Henkel AG & Co KGaA)
• Inventors: Chen, Chunfu
• Primary Examiner(s): Sellers, Robert
• Application Number:
  US10/242,784
• Time in Patent Office: 725 Days
• Field of Search: 428/1.53, 501/13, 523/434, 525/65, 525/92.H, 525/111, 525/113, 525/114, 525/118, 525/120, 359/265, 359/267, 359/275
• US Class Current: 525/113
• CPC Class Codes: C08L 2666/04 Macromolecular compounds according to groups C08L7/00 - C08L49/00, or C08L55/00 - C08L57/00; Derivatives thereof
• CPC Class Codes: C08L 63/00 Compositions of epoxy resins; Compositions of derivatives of epoxy resins
• CPC Class Codes: C09K 2323/055 Epoxy
• CPC Class Codes: G02F 1/161 Gaskets; Spacers; Sealing of cells; Filling or closing of cells

Abstract

A composition useful as a sealing element for electrochromic devices comprises

(a) an epoxy resin component including at least two of a dicyclopentadiene epoxy resin, a naphthalene epoxy resin, a bisphenol A epoxy resin, a bisphenol F epoxy resin and a novolac epoxy resin;

(b) a toughening agent; and

(c) a latent curative.

Claims

1. An epoxy composition, comprising

(a) an epoxy resin component, at least a portion of which comprises a combination of dicyclopentadiene epoxy resin and reaction products of 1,6-dihydroxy-naphthalene with epichlorohydrin;

(b) an acrylic rubber toughening agent; and

(c) a latent curative.

2. The composition according to claim 1, wherein the latent curative is a member selected from the group consisting of anhydride compounds, amide compounds, amide compounds, imidazole compounds, modified amine compounds, modified imidazole compounds, and cationic cure initiators and latent cationic cure initiators.

3. The composition according to claim 1, wherein the acrylic rubber toughening agent is a member selected from the group consisting of (a) homopolymers of alkyl esters of acrylic acid;

(b) copolymers of lower alkenes, with an alkyl or alkoxy ester of acrylic acid;

(c) copolymers of alkyl or alkoxy esters of acrylic acid; and

combinations thereof.

5. An article of manufacture assembled with the epoxy composition according to claim 1.

6. The article of manufacture according to claim 5, selected from the group consisting of electrochromic mirrors, electrochromic glazings, electrochromic privacy or security partitions, electrochromic solar panels, electrochromic information displays, electrochromic lenses and eye glass.

7. The composition according to claim 1, wherein the acrylic rubber toughening agent is present in an amount within the range of from 0.5% by weight to about 20% by weight.

8. The composition according to claim 1, wherein the latent curative is present in an amount within the range of from 1% by weight to about 90% by weight.

9. The composition according to claim 1, wherein the epoxy resin is present in an amount within the range of from 10% by weight to about 75% by weight.

10. The composition according to claim 1, further comprising an adhesion promoter.

4. An epoxy composition consisting essentially of:

(a) an epoxy resin component, at least a portion of which comprises a combination of dicyclopentadiene epoxy resin and reaction products of 1,6-dihydroxy-naphthalene with epichlorohydrin;

(b) a rubber toughening agent; and

(c) a latent curative.

11. The composition according to claim 4, wherein the rubber toughening agent is selected from the group consisting of polymers and copolymers of vinyl ethers, maleates, and fumarates as monomers, urethane elastomers, polyester elastomers, butyl rubbers, and copolymers of styrene or butadiene, or styrene and butadiene, each with acrylonitrile.

12. The composition according to claim 4, wherein the rubber toughening agent is selected from the group consisting of core shell polymers, copolymers of ethyl acrylate and 2-chloroethyl vinyl ether in a molecular ratio of about 95:

5, copolymers of butadiene and styrene, terpolymers of acrylonitrile, butadiene and styrene, copolymers of butadiene and styrene, and copolymers of isoprene and styrene.

13. The composition according to claim 4, wherein the rubber toughening agent is a 20% dispersion of medium jet furnace black in bisphenol A-epichlorohydrin resin copolymer.

14. The composition according to claim 4, wherein the epoxy resin component further comprises at least one of bisphenol A epoxy resin, bisphenol F epoxy resin, and novolac epoxy resin.