Thermally exposed, centrally insulated geothermal heat exchange unit

• US 6,789,608 B1
• Filed: 04/22/2002
• Issued: 09/14/2004
• Est. Priority Date: 04/22/2002
• Status: Expired due to Fees

• Current Assignee: Earth To Air Systems, LLC
• Original Assignee: Wiggs B. Ryland
• Inventors: Wiggs, B. Ryland
• Primary Examiner(s): LEO, LEONARD R
• Application Number:
  US10/127,517
• Time in Patent Office: 876 Days
• Field of Search: 165/45, 622/60
• US Class Current: 165/45
• CPC Class Codes: F24T 10/15 using bent tubes; using tubes assembled with connectors or with return headers
• CPC Class Codes: F28D 20/0052 using the ground body or aquifers as heat storage medium
• CPC Class Codes: Y02E 10/10 Geothermal energy
• CPC Class Codes: Y02E 60/14 Thermal energy storage
• CPC Class Codes: Y02E 70/30 Systems combining energy storage with energy generation of non-fossil origin

Abstract

A thermally exposed centrally insulated geothermal heat exchange unit, which can be placed in ground and/or in water, consisting of at least one fluid supply line and at least one fluid return line, which lines are respectively separated by a thermal insulation material, but which lines are otherwise in thermal contact with their respective adjacent sub-surface earth and/or water surroundings by means of a heat conductive fill material inserted as necessary to fill any void space in the respective fluid transport line location areas situated between the thermal insulation material and the adjacent earth and/or water. When the unit is situated within a geothermal borehole, the thermal insulation material may have an expanded central area so as to decrease the amount of necessary heat conductive fill and so as to increase insulation efficiency. The length of the insulation material within a borehole should be at least four times the diameter of the largest fluid transfer line, or lines, and should extend across the entire width of the borehole in all cases where the minimum design length is exceeded, unless a small width is left at each respective perimeter for the fill to seal out potentially corrosive elements. The width of the insulation material within a borehole should not exceed one-third the diameter of the borehole.

Claims

1. A geothermal heat exchange unit comprising at least one sub-surface fluid transport supply line and at least one sub-surface fluid transport return line, with the at least one fluid transport supply line and the at least one fluid transport return line being separated from each other by means of a thermal insulation material, but where the at least one fluid transport supply line and the at least one fluid transport return line are in thermal contact with respective adjacent sub-surface geothermal mass surroundings by means of a non-corrosive, thermally conductive, fill material inserted as necessary to fill any void space in the areas where the respective at least one fluid transport supply line and the respective at least one fluid transport return line are located between the thermal insulation material and the adjacent sub-surface geothermal mass surroundings.

2. The geothermal heat exchange unit of claim 1 where the unit is placed within a cylindrical borehole.

3. The geothermal heat exchange unit of claim 2 wherein the thermal insulation material, separating the at least one fluid transport supply line and any of its surrounding heat conductive fill material from the at least one fluid transport return line and any of its surrounding heat conductive fill material, incorporates a thermally insulating center, which center is expanded in size, so as to decrease the necessary amount of heat conductive fill material, and so as to increase the thermal insulation capacity.

4. The geothermal heat exchange unit of claim 2 wherein the thermal insulation material, separating the at least one fluid transport supply line and any of its surrounding heat conductive fill material from the at least one fluid transport return line and any of its surrounding heat conductive fill material, incorporates a thermal insulation material segment, which segment does not exceed a top view width in excess of one-third of the diameter of any borehole.

5. The geothermal heat exchange unit of claim 1 where the unit is placed within an excavated trench.

6. The geothermal heat exchange unit of claim 1 where the unit is placed within a tube, which tube has thermally conductive walls, and which tube with thermally conductive walls has a sealed lower base.

7. The geothermal heat exchange unit of claim 6 where the unit is placed within a cylindrical borehole.

8. The geothermal heat exchange unit of claim 6 where the unit is placed within an excavated trench.

9. The geothermal heat exchange unit of either claim 2 or claim 6 wherein the thermal insulation material, separating the at least one fluid transport supply line and any surrounding heat conductive fill material from the at least one fluid transport return line and any surrounding heat conductive fill material, is, at a minimum, at least three times as long, as measured from one side to the other side, as the larger of the diameter of the largest fluid transfer line and the combined diameters of any multiple fluid transfer lines on either respective side of the central thermal insulation material, but where the thermal insulation material always extends across the entire inside diameter of the borehole or casing whenever the said minimum design length is exceeded by the inside diameter of the borehole or casing.

10. The geothermal heat exchange unit of either claim 2 or claim 6 wherein the thermal insulation material, separating the at least one fluid transport supply line and any surrounding heat conductive fill material from the at least one fluid transport return line and any surrounding heat conductive fill material, is, at a minimum, at least three times as long, as measured from one side to the other side, as the larger of the diameter of the largest fluid transfer line and the combined diameters of any multiple fluid transfer lines on either respective side of the central thermal insulation material, but where, in the presence of corrosive sub-surface conditions, the length of the thermal insulating material only extends to within one-half inch to one inch of the diameter of the outside perimeters of any borehole or casing which contains the fluid supply and return lines as well as which contains the shortened central insulation, so that the thermally conductive fill material, which is of a non-corrosive composition, forms a complete protective shell against corrosion around the fluid transport lines and their central insulation against corrosion.

11. The geothermal heat exchange unit of claim 1 wherein the thermal insulation material, separating the at least one fluid transport supply line and any surrounding heat conductive fill material from the at least one fluid transport return line and any surrounding heat conductive fill material, is, at a minimum, at least three times as long, as measured from one side to the other side, as the larger of the diameter of the largest fluid transfer line and the combined diameters of any multiple fluid transfer lines on either respective side of the central thermal insulation material.

12. The geothermal heat exchange unit of claim 1 wherein the said geothermal heat exchange unit is connected by means of common supply and return fluid lines to other geothermal heat exchange units.

13. The geothermal heat exchange unit of claim 1 wherein said respective geothermal heat exchange unit is connected to a closed-loop water-source heat pump.

14. The geothermal heat exchange unit of claim 1 wherein said respective geothermal heat exchange is connected to a closed-loop direct expansion heat pump.

15. The geothermal heat exchange unit of claim 1 wherein said respective geothermal heat exchange unit is connected to a closed-loop air-source heat pump.