Flexible stent

• US 6,790,227 B2
• Filed: 03/02/2001
• Issued: 09/14/2004
• Est. Priority Date: 03/01/2001
• Status: Expired due to Term

• Current Assignee: Cardinal Health Switzerland 515 GmbH (Cardinal Health, Inc.)
• Original Assignee: Cordis Corporation (Cardinal Health, Inc.)
• Inventors: Burgermeister, Robert
• Primary Examiner(s): Isabella, David J.
• Assistant Examiner(s): Stewart, Alvin
• Application Number:
  US09/797,753
• Publication Number:
  US 20020123792A1
• Time in Patent Office: 1,292 Days
• Field of Search: 623/1.1, 623/1.17, 623/1.15, 623/1.16, 623/1.19, 623/1.2
• US Class Current: 623/1.15
• CPC Class Codes: A61F 2/91 made from perforated sheet material or tubes, e.g. perforated by laser cuts or etched holes
• CPC Class Codes: A61F 2/915 with bands having a meander structure, adjacent bands being connected to each other
• CPC Class Codes: A61F 2002/91508 the meander having a difference in amplitude along the band
• CPC Class Codes: A61F 2002/91516 the meander having a change in frequency along the band
• CPC Class Codes: A61F 2002/91525 within the whole structure different bands showing different meander characteristics, e.g. frequency or amplitude
• CPC Class Codes: A61F 2002/91533 characterised by the phase between adjacent bands
• CPC Class Codes: A61F 2002/91558 connected peak to peak
• CPC Class Codes: A61F 2002/91566 connected trough to trough
• CPC Class Codes: A61F 2002/91575 connected peak to trough

Abstract

A preferred embodiment of a stent provides a folded strut section that provides both structural rigidity and reduction in foreshortening of the stent mechanism. A flexible section provides flexibility for delivery of the stent mechanism. In a second embodiment, flexible section columns are angled with respect to each other, and to the longitudinal axis of the stent. These relatively flexible sections are oppositely phased in order to negate any torsion along their length. In yet another embodiment, the flexible connector can take on an undulating shape (like an “N”), but such that the longitudinal axis of the connector is not parallel with the longitudinal axis of the stent. Finally, a new method is disclosed for making stents. The method consists of performing a standard photochemical machining process of cutting, cleaning and coating the tube with a photoresist. However, unlike former methods, the photoresist image is developed on the surface of the cylindrical metallic tube, which results in a controlled variable etching rate at selected sites on the cylindrical metallic tube during the etching process. Further embodiments provide living hinge connectors and connections along the length of the radial strut member.

Claims

1. A stent having a generally tubular shape and a longitudinal axis and comprising:

a plurality of adjacent series of generally radial support struts connected by a plurality of generally flexible connectors, and said radial support struts arranged in a circumferential configuration around the generally tubular shape, said radial support struts comprising alternating long and short struts, a first long strut connected directly to an adjacent second long strut shorter than said first long strut and the same long strut connected directly to an adjacent short strut and said series of generally radial support struts arranged about said strut tubular shape so that adjacent series of struts are spaced apart with no overlap between adjacent series of radial support struts at any radial position when viewing the struts at any longitudinal location about said stent tubular shape to extend longitudinally from a proximal position to a distal position, and wherein there are at least one first series of radial support struts and at least one second series of radial support struts connected by said plurality of generally flexible connectors, the flexible connectors having a pair of ends such that at either end the flexible connectors are connected to a short strut in one of said series of radial support struts, and each series of radial support struts is placed on said stent so that any proximal position of any second series of radial support struts is not placed in a position more proximal than any distal position of said first series of radial support struts.

2. The stent of claim 1 further comprising a plurality of flexible connectors, a said flexible connector connected to a radial support strut at an apex formed by a pair of short struts.

3. The stent of claim 2 wherein a flexible connector has a pair of ends, and each of the ends of a flexible connector is connected to a radial support strut at a said apex of a pair of short struts, and each said flexible connector connected to an adjacent series of radial support struts.

4. The stent of claim 2 wherein a flexible connector has a connector axis, and said longitudinal axis is parallel to said connector axis.

5. The stent of claim 2 wherein a flexible connector has a connector axis, and said longitudinal axis is non-parallel to said connector axis.

6. The stent of claim 2 wherein said flexible connectors are “

N”

shaped.