Single-switch electronic dimming ballast

• US 6,791,279 B1
• Filed: 03/19/2003
• Issued: 09/14/2004
• Est. Priority Date: 03/19/2003
• Status: Expired due to Term

• Current Assignee: Lutron Technology Company LLC
• Original Assignee: Lutron Electronics Company Incorporated (Lutron Electronics)
• Inventors: Chitta, Venkatesh, Shearer, Thomas M., Gawrys, Brent M., Newman, Robert C. Jr., Taipale, Mark
• Primary Examiner(s): Philogene, Haissa
• Application Number:
  US10/392,105
• Time in Patent Office: 545 Days
• Field of Search: 315/209.R, 315/291, 315/307, 315/244, 315/247, 315/224, 315/DIG.4, 315/DIG.7, 315/276, 363/56.01, 363/82, 363/89
• US Class Current: 315/209.00R
• CPC Class Codes: H05B 41/2822 using specially adapted components in the load circuit, e.g. feed-back transformers, piezoelectric transformers; using specially adapted load circuit configurations
• CPC Class Codes: H05B 41/2824 using control circuits for the switching element H05B41/2822 takes precedence
• CPC Class Codes: Y10S 315/04 Dimming circuit for fluorescent lamps

Abstract

An electronic ballast for a fluorescent lamp has a single-switch flyback inverter including a magnetizing inductance, a resonant circuit connected to the output of the inverter including a tank inductor, and a clamp circuit including a diode coupled to the primary winding of the flyback transformer for limiting the voltage across the magnetizing inductance when the switch is non-conductive. With the inverter switch conductive the resonant circuit has a first resonant frequency. With the inverter switch non-conductive, the resonant circuit, combined with the magnetizing inductance, has a second resonant frequency lower than the first. The magnetizing inductance is chosen such that the second resonant frequency is close to the first resonant frequency. The operating frequency of the inverter is controlled to be at or about the second resonant frequency, whereby zero current switching is achieved in the inverter switch.

Claims

1. An electronic ballast for driving a current in at least one fluorescent lamp from a power supply, comprising:

a single-switch inverter with an inductance; and

a resonant circuit, connected to the output of said inverter and arranged to be connectable to said at least one lamp;

wherein when the switch of said inverter is conductive said resonant circuit has a first resonant frequency, and when said switch of said inverter is non-conductive said resonant circuit combines with said inductance of said inverter to form a circuit having a second resonant frequency lower than the first;

wherein said inverter is arranged to produce a high frequency alternating current in said at least one lamp at an operating frequency below said first resonant frequency;

and wherein the value of said inductance is substantially lower than the maximum value that would permit the ballast to supply its maximum designed power.

2. An electronic ballast according to claim 1, wherein said inductance is the magnetizing inductance of a transformer.

3. An electronic ballast according to claim 1, wherein the value of said inductance is substantially the lowest value at which excess currents will not harm other components of the ballast.

4. An electronic ballast according to claim 1, wherein said resonant circuit is an LC tank circuit.

5. An electronic ballast according to claim 4, wherein $L_{\mathrm{MAG}}\le$

LTANK11-fOP2fTANK2-1

where;

L_MAG is said inductance of said inverter;

L_TANK is the inductance of said tank circuit

f_OP is the operating frequency of said inverter; and

f_TANK is the resonant frequency of said tank circuit.

6. An electronic ballast according to claim 1, wherein the power supplied to said at least one lamp is controlled by controlling the duty cycle of said switch.

7. An electronic ballast according to claim 1, wherein the power supplied to said at least one lamp is controlled by controlling the frequency of operation of said switch.

8. An electronic ballast according to claim 1, wherein the power supplied to said at least one lamp is controlled by controlling the duty cycle and the frequency of operation of said switch.

9. An electronic ballast according to claim 6, comprising a control circuit responsive to a dimming command to control the duty cycle of said switch.

10. An electronic ballast for fluorescent lamps, comprising:

a single-switch inverter including an inductance and having an operating switching frequency; and

a resonant circuit supplied by the inverter and having a first resonant frequency;

wherein when the inverter switch is non-conductive, said inverter inductance interacts with said resonant circuit to define a second resonant frequency lower than the first resonant frequency;

wherein the operating switching frequency of the inverter is lower than the first resonant frequency; and

wherein said operating switching frequency is close to said second resonant frequency.

11. An electronic ballast according to claim 10, wherein said operating switching frequency is closer to said second resonant frequency than to said first resonant frequency.

12. An electronic ballast according to claim 11, wherein said operating switching frequency is no more than half as far from said second resonant frequency as it is from said first resonant frequency.

13. An electronic ballast for fluorescent lamps, comprising:

a single controllably conductive device arranged in operation to be in electrical connection with a power supply;

a first inductor so connected to said single controllably conductive device such that the rate of change of the current in said first inductor is responsive to the conductive state of said single controllably conductive device;

a second inductor in electrical connection with said first inductor such that when said single controllably conductive device is in a non-conductive state at least a portion of the current flowing in said first inductor flows in said second inductor;

a capacitor in electrical connection with said second inductor such that at least a portion of the current flowing in said second inductor flows in said capacitor; and

a control circuit arranged to operate said single controllably conductive device at an operating period of about, or longer than, the resonant period defined by the combination of the first inductor, the second inductor, and the capacitor.

14. An electronic ballast for fluorescent lamps, comprising:

a single controllably conductive device arranged in operation to be in electrical connection with a power supply;

a first inductor connected to said single controllably conductive device such that, when said single controllably conductive device is in a conductive state, at least a portion of the current flowing in said first inductor can also flow in said single controllably conductive device;

a second inductor in electrical connection with said first inductor such that, when said single controllably conductive device is in a non-conductive state, at least a portion of the current flowing in said first inductor flows in said second inductor;

a capacitor in electrical connection with said second inductor so that at least a portion of the current flowing in said second inductor flows in said capacitor; and

a control circuit arranged to operate said single controllably conductive device at an operating period longer than the resonant period defined by the combination of the first inductor, the second inductor, and the capacitor.

15. An electronic ballast for driving at least one fluorescent lamp from a power supply, comprising:

a single-switch inverter with an inductor; and

a resonant circuit, connected to the output of said inverter and arranged to be connectable to at least one lamp;

wherein when the switch of said inverter is conductive, said resonant circuit has a first resonant frequency, and when said switch of said inverter is non-conductive, said resonant circuit combines with said inductor of said inverter to form a circuit having a second resonant frequency lower than the first;

wherein said inverter is arranged to produce high frequency alternating current at an operating frequency below said first resonant frequency;

and wherein said operating frequency is so selected, in relation to said first and second resonant frequencies as determined by said resonant circuit and by the value of said inductor, that the power consumption of the inverter when operating under a no-load condition is less than or equal to the power consumption of the inverter when operating under a fall-load condition.

16. An electronic ballast according to claim 15, wherein said inductor is the magnetizing inductance of a transformer.

17. An electronic ballast according to claim 15, wherein the value of said inductor is substantially the lowest value at which excess currents will not harm other components of the ballast.

18. An electronic ballast according to claim 15, wherein said resonant circuit is an LC tank circuit.

19. An electronic ballast according to claim 15 wherein the power supplied to said at least one lamp is controlled by controlling the duty cycle of said switch.

20. An electronic ballast according to claim 19, comprising a control circuit responsive to a dimming command to control the duty cycle of said switch.

21. An inverter connectable to a source of power for supplying a fluorescent lamp with a high-frequency current, comprising:

a single controllably conductive device for switching current in said inverter;

a first inductor electrically connected to said controllably conductive device; and

at least one second inductor electrically connected to said first inductor wherein the first inductor has an inductance with a value of less than or equal to three times that of said at least one second inductor;

wherein when said controllably conductive device is in a conducting state the rate of change of the current in the first inductor is defined by the voltage applied to the inverter by the source of power;

wherein when said controllably conductive device is in a non-conducting state at least a portion of the current in said first inductor flows through said at least one second inductor; and

a control circuit arranged to command said controllably conductive device to become conductive at a time such that the current through said controllably conductive device immediately after the command takes effect is substantially equal to the current through said controllably conductive device immediately before the command takes effect.

22. An inverter according to claim 21, wherein said control circuit is arranged to command said controllably conductive device to become conductive at a time when the current flowing through said controllably conductive device is substantially zero.

23. An inverter according to claim 21, wherein said control circuit is arranged to command said controllably conductive device to become conductive at a time when the current flowing through said first inductor is non-zero and is equal to the current flowing through said at least one second inductor.

24. An inverter according to claim 21, wherein said first inductor and said at least one second inductor share a core.

25. An inverter according to claim 21, wherein said first inductor and said at least one second conductor are constructed on separate cores.

26. An inverter for supplying a fluorescent lamp with a high-frequency current, comprising:

a single controllably conductive device for switching current in said inverter;

a first inductor electrically connected to said controllably conductive device such that, when said controllably conductive device is in a conducting state, current from a source is permitted to flow through said first inductor, and a portion of said current flowing through said first inductor also flows through said controllably conductive device, such that energy is caused to be stored in the inductor;

a second inductor electrically connected to said first inductor such that, when said controllably conductive device is in a non-conducting state, at least a portion of the current in said first inductor flows through said second inductor; and

a capacitor electrically connected to said second inductor such that at least a portion of the current in said second inductor flows in said capacitor; and

a control circuit arranged to command said controllably conductive device to become alternately conductive and non-conductive in a cycle defining a period, said period comprising an on time while said controllably conductive device is commanded to be conductive, and an off time while said controllably conductive device is commanded to be non-conductive, wherein the non-transient current in the controllably conductive device is substantially zero just after it becomes conductive.

27. A method of operating an inverter that comprises a single switch and an inductor for supplying a fluorescent lamp to provide zero-current switching of the inverter, comprising the repeated steps of:

a. applying a supply voltage across the inductor by closing the single switch;

b. permitting a current to build up in said inductor and thereby storing energy in said inductor;

c. causing the current to flow in an alternative path by turning off said switch; and

d. permitting current to flow from said inductor to said lamp via said alternative path for a sufficient time to operate said lamp; and

further comprising

forcing all of the current in said inductor to flow in said alternative path during step a.

28. A method according to claim 27, wherein said inverter comprises a further inductor in said alternative path, and it is said further inductor that forces said current to flow in said alternative path.

29. An inverter for supplying a fluorescent lamp with a high-frequency current, comprising:

a single controllably conductive device for cyclically switching current in said inverter;

a first inductor electrically connected to said controllably conductive device; and

a second inductor electrically connected to said first inductor and having an inductance that is greater than or equal to one-third the inductance of the first inductor;

wherein when said controllably conductive device is in a conducting state current from a source is permitted to flow through said first inductor and to store energy therein;

wherein when said controllably conductive device is in a non-conducting state at least a portion of the current in said first inductor flows through said at least one second inductor;

and a control circuit arranged in at least one mode of operation of said inverter to command said controllably conductive device to make a transition between its conductive and non-conductive states at least once in each cycle at a time when the current in the first inductor and the current in the second inductor are substantially equal.

30. An inverter according to claim 29, wherein said transition is a transition from the non-conductive state to the conductive state.

31. An inverter according to claim 29, wherein at the time of said transition said substantially equal currents are non-zero.

32. An inverter according to claim 29, wherein said first inductor and said at least one second inductor share a core.

33. An inverter according to claim 29, wherein said first inductor and said at least one second conductor are constructed on separate cores.

34. An inverter for supplying a fluorescent lamp with a high-frequency current, comprising:

a single controllably conductive device for switching current in said inverter;

a first inductor electrically connected to said controllably conductive device; and

a clamp circuit electrically connected to said first inductor;

wherein when said controllably conductive device is in a conducting state, current from a source is permitted to flow through said first inductor and to store energy therein;

wherein when said controllably conductive device is in a non-conducting state, a portion of the current in said first inductor is permitted to flow through said clamp circuit;

and a control circuit arranged to command said controllably conductive device to become conductive only at a time when the current through the clamp circuit is substantially zero.

35. An inverter according to claim 34, wherein said controllably conductive device when in its non-conductive state has capacitance;

wherein when said controllably conductive device is switched to its non-conductive state, current ringing occurs in said inductor and in the capacitance of said controllably conductive device;

wherein in at least one operating condition of said inverter the ringing causes current to flow intermittently in said clamp circuit; and

wherein said control circuit is arranged to command said controllably conductive device to become conductive only after said current ceases to flow in said clamp circuit.

36. An inverter according to claim 34, further comprising a second inductor so connected to said first inductor that when said controllably conductive device is in its non-conductive state at least a portion of the current in said first inductor flows in said second inductor.

37. An inverter according to claim 34, wherein said clamp circuit comprises a diode through which the current in the clamp circuit flows.

38. An inverter according to claim 37, wherein said clamp circuit comprises a clamp winding electrically connected to said diode and connected to said first inductor.

39. An inverter according to claim 38, wherein said clamp circuit defines a voltage across said first inductor for at least a portion of the time during which said controllably conductive device is non-conductive.

40. An inverter for supplying a fluorescent lamp with a high-frequency current, comprising:

a single controllably conductive device for switching current in said inverter;

a first inductor having an inductance of magnitude L_MAG electrically connected to said controllably conductive device;

a second inductor having an inductance of magnitude L_TANK electrically connected to said first inductor; and

a clamp circuit electrically connected to said first inductor and arranged to limit the voltage on said first inductor to a peak voltage limit;

wherein when said controllably conductive device is in a conducting state, current from a source is permitted to flow through said first inductor and to store energy therein;

wherein when said controllably conductive device is in a non-conducting state, at least a portion of the current in said first inductor flows through said second inductor to the lamp and said clamp circuit limits the voltage on said first inductor to a peak voltage limit V_LMAG(MAX); and

wherein the inverter is arranged to provide in at least one usual operating condition of the inverter a maximum peak ballast output voltage V_O(PEAK) so related to said peak voltage limit that;

L_MAG/L_TANK<

=V_LMAG(MAX)/(V_O(PEAK)−

V_LMAG(MAX)).

41. An inverter for supplying a fluorescent lamp with a high-frequency current, comprising:

a single controllably conductive device for switching current in said inverter;

a first inductor having an inductance of magnitude L_MAG electrically connected to said controllably conductive device;

a second inductor having an inductance of magnitude L_TANK electrically connected to said first inductor; and

a clamp circuit electrically connected to said first inductor and arranged to limit the voltage on said first inductor to a peak voltage limit;

wherein when said controllably conductive device is in a conducting state current from a source is permitted to flow through said first inductor and to store energy therein;

wherein when said controllably conductive device is in a non-conducting state at least a portion of the current in said first inductor flows through said second inductor to the lamp and said clamp circuit limits the voltage on said first inductor to a peak voltage limit V_LMAG(MAX); and

wherein the inverter is arranged to provide in at least one usual operating condition of the inverter a maximum peak ballast output voltage V_O(PEAK) so related to said peak voltage limit that;

L_MAG/L_TANK>

V_LMAG(MAX)/(V_O(PEAK)−

V_LMAG(MAX)); and

a control circuit arranged, when the inverter is in said operating condition, to command said controllably conductive device to become conductive only at a time when the current flowing in said clamp circuit is substantially zero.

42. An electronic ballast for driving a current in at least one fluorescent lamp from a power supply, said lamp having a maximum rated current, comprising:

a single-switch inverter having a switch and an inductance, said switch having a predetermined operating period defining an on-time when said switch is conductive and an off-time when said switch is non-conductive, and a duty cycle defining the ratio of said on-time to said predetermined operating period; and

a resonant circuit, connected to the output of said inverter and arranged to be connectable to said at least one lamp; and

a control circuit arranged to respond to a current flowing in the lamp, said control circuit connected to cause said switch to become alternately conducting and non-conducting with said predetermined operating period and said duty cycle, said control circuit arranged to control said switch with a first predetermined duty cycle so as to cause a predetermined maximum output current to said lamp;

wherein said inverter, said resonant circuit, and said control circuit are arranged to be capable of providing to said lamp at least 33% more current than said predetermined maximum output current when said switch is caused to be operative with a second predetermined duty cycle, greater than said first predetermined duty cycle; and

wherein the power losses in said ballast are substantially independent of said duty cycle over the range of duty cycles used in normal dimming operation of said lamp.

43. The electronic ballast of claim 42 in combination with at least one fluorescent lamp arranged to be driven by said ballast,

wherein said control circuit is arranged to control said switch with said first predetermined duty cycle so as to cause said predetermined maximum output current to be equal to said maximum rated lamp current of said lamp; and

wherein said inverter, said resonant circuit, and said control circuit are arranged to be capable of providing to said lamp at least 33% more current that said maximum rated lamp current when said switch is caused to be operative with said second predetermined duty cycle.

44. The electronic ballast of claim 42 wherein said inverter is controllable so as to provide a range of lamp currents of from about ten percent of said maximum rated lamp current to said maximum output current.

45. The electronic ballast of claim 42 wherein said inverter is controllable so amp currents of from about two percent of said maximum rated mum output current.