Wheel-end and center axle disconnects for an electric or HEV
First Claim
1. A system to disconnect at least one drive wheel from a vehicle with an electric motor connected to a powertrain, comprising:
- the powertrain having said electric motor mechanically connected to an output shaft, the output shaft mechanically connected to at least one axle, the axle mechanically connected to at least one drive wheel;
the axle further comprising a means to mechanically disconnect the output shaft from at least one drive wheel;
a vehicle system controller (“
VSC”
) receiving input from an inertia switch and electric motor condition sensors, with said VSC activating said means to mechanically disconnect the output shaft from the drive wheels in the event that the inertia switch is activated, with said VSC further comprising a subsystem to monitor whether a means to reset an activated inertia switch has been activated and which accordingly deactivates said means to mechanically disconnect the output shaft from the drive wheels.
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Accused Products
Abstract
This invention is a method and system to disconnect drive wheels from the powertrain of any electric powered vehicle. A vehicle controller monitors input from, for example, an inertia switch and electric motor generator conditions and can disconnect the output shaft from the drive wheels in predetermined vehicle conditions such as during a rear-end collision, or abnormal electric motor conditions such as over-torque, over-temperature, or over-current. The invention can be configured to monitor and respond to driver demand for four-wheel drive, two-wheel drive, and neutral tow. The disconnect device can comprise a disconnect actuator and joint attached to an axle disconnect. The axle disconnect can be electric or vacuum powered and positioned as a center disconnect or a wheel-end disconnect. The invention can be configured for conventional or limited slip axles.
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Citations
10 Claims
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1. A system to disconnect at least one drive wheel from a vehicle with an electric motor connected to a powertrain, comprising:
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the powertrain having said electric motor mechanically connected to an output shaft, the output shaft mechanically connected to at least one axle, the axle mechanically connected to at least one drive wheel;
the axle further comprising a means to mechanically disconnect the output shaft from at least one drive wheel;
a vehicle system controller (“
VSC”
) receiving input from an inertia switch and electric motor condition sensors, with said VSC activating said means to mechanically disconnect the output shaft from the drive wheels in the event that the inertia switch is activated, with said VSC further comprising a subsystem to monitor whether a means to reset an activated inertia switch has been activated and which accordingly deactivates said means to mechanically disconnect the output shaft from the drive wheels.- View Dependent Claims (2, 3, 4, 5, 6, 7)
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8. A method for disconnecting at least one drive wheel from a vehicle with an electric motor connected to a powertrain, and having said electric motor mechanically connected to an output shaft, the output shaft mechanically connected to at least one axle, the axle mechanically connected to at least one drive wheel, the steps comprising:
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monitoring input from an inertia switch and electric motor conditions;
determining whether the inertia switch has been activated; and
disconnecting the output shaft from at least one drive wheel in the event that the inertia switch has been activated. - View Dependent Claims (9, 10)
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Specification