Low spring rate multi-convoluted collapsible spacer

• US 6,793,398 B2
• Filed: 05/29/2002
• Issued: 09/21/2004
• Est. Priority Date: 05/29/2002
• Status: Expired due to Fees

• Current Assignee: Dana Automotive Systems Group, LLC (Dana, Inc.)
• Original Assignee: Torque-Traction Technologies Incorporated (Dana, Inc.)
• Inventors: Nahrwold, Thomas Lee, Knight, Nolan James, Ballinger, Patrick J., Sullivan, Robert William
• Primary Examiner(s): Footland, Lenard A.
• Application Number:
  US10/156,229
• Publication Number:
  US 20030223666A1
• Time in Patent Office: 846 Days
• Field of Search: 384/563, 384/517, 384/551, 384/581, 384/535
• US Class Current: 384/563
• CPC Class Codes: F16C 19/364 with tapered rollers, i.e. rollers having essentially the shape of a truncated cone
• CPC Class Codes: F16C 19/548 in O-arrangement
• CPC Class Codes: F16C 2361/61 Toothed gear systems, e.g. support of pinion shafts in general F16H57/02
• CPC Class Codes: F16C 25/083 with resilient means acting axially on a race ring to preload the bearing
• CPC Class Codes: F16C 35/06 Mounting or dismounting of ball or roller bearings; Fixing them onto shaft or in housing
• CPC Class Codes: F16H 2048/423 characterised by bearing arrangement

Abstract

A low spring rate multi-convoluted collapsible spacer adapted for use as a bearing preloading element. The collapsible spacer comprises a substantially tubular body compressible in an axial direction thereof from a predetermined free length to a substantially shorter length. The tubular body includes a yielding zone and an elastic zone adjacent to said yielding zone. Each of the yielding and elastic zones has at least one convolution curved in the same radial direction. An average thickness of the body of the spacer in the elastic zone is substantially greater than an average thickness of the body in the yielding zone that provides the collapsible spacer a substantially higher resiliency in the axial direction in the elastic zone than in the yielding zone. As a whole, the collapsible spacer has a relatively low spring rate, thus larger amount of “spring back”, hence less sensitivity to wear and maladjustment.

Claims

1. A low spring rate collapsible spacer comprising:

a substantially tubular body compressible in an axial direction thereof from a predetermined free length to a substantially shorter length;

said body including a yielding zone and a elastic zone adjacent to said yielding zone;

said yielding zone having at least one convolution and said elastic zone having at least one convolution curved in the same radial direction;

wherein an average thickness of said body in said elastic zone is different than an average thickness of said body in said yielding zone.

2. The collapsible spacer as defined in claim 1, wherein said average thickness of said body in said elastic zone is greater than said average thickness of said body in said yielding zone.

3. The collapsible spacer as defined in claim 1, wherein said at least one convolution of said yielding zone is a convex convolution, and said at least one convolution of said elastic zone is a convex convolution.

4. The collapsible spacer as defined in claim 3, further including a central concave convolution connecting said at least one convex convolution of said yielding zone to said at least one convex convolution of said elastic zone.

5. The collapsible spacer as defined in claim 1, wherein said at least one convolution of said yielding zone and said at least one convolution of said elastic zone are curved in the same radial direction.

6. The collapsible spacer as defined in claim 5, further including a central convolution connecting said at least one convolution of said yielding zone to said at least one convolution of said elastic zone, said central convolution being curved in the opposite radial direction to said convolutions of said yielding and elastic zones.

7. The collapsible spacer as defined in claim 1, wherein said yielding zone is adjacent to one end portion of said tubular body of said collapsible spacer and said elastic zone is adjacent to the other end portion thereof.

8. The axle assembly as defined in claim 1, wherein a thickness of said body varies in said axial direction.

9. The axle assembly as defined in claim 1, wherein an outside diameter of said at least one convex convolution of said body in said elastic zone substantially equals to an outside diameter of said at least one convex convolution of said body in said yielding zone.

10. The axle assembly as defined in claim 1, wherein an outside diameter of said at least one convex convolution of said body in said elastic zone is substantially greater than an outside diameter of said at least one convex convolution of said body in said yielding zone.

11. A low spring rate collapsible spacer comprising:

a substantially tubular body compressible in an axial direction thereof from a predetermined free length to a substantially shorter length, a thickness of said body varying in said axial direction;

said body including a yielding zone and a elastic zone adjacent to said yielding zone;

said yielding zone is adjacent to one end portion of said tubular body of said collapsible spacer and said elastic zone is adjacent to the other end portion thereof;

each of said yielding zone and said elastic zone having a convex convolution interconnected through a central concave convolution;

wherein an average thickness of said body in said elastic zone is greater than an average thickness of said body in said yielding zone, and

wherein an outside diameter of said at least one convex convolution of said body in said elastic zone equals to an outside diameter of said at least one convex convolution of said body in said yielding zone.

12. A low spring rate collapsible spacer comprising:

a substantially tubular body compressible in an axial direction thereof from a predetermined free length to a shorter length, a thickness of said body varying in said axial direction;

said body including a yielding zone and a elastic zone adjacent to said yielding zone;

said yielding zone is adjacent to one end portion of said tubular body of said collapsible spacer and said elastic zone is adjacent to the other end portion thereof;

each of said yielding zone and said elastic zone having a convex convolution interconnected through a central concave convolution;

wherein an average thickness of said body in said elastic zone is greater than an average thickness of said body in said yielding zone, and

wherein an outside diameter of said at least one convex convolution of said body in said elastic zone is greater to an outside diameter of said at least one convex convolution of said body in said yielding zone.