Fault-tolerant multi-point flame sense circuit

• US 6,794,771 B2
• Filed: 06/20/2002
• Issued: 09/21/2004
• Est. Priority Date: 06/20/2002
• Status: Expired due to Term

• Current Assignee: Robertshaw US Holding Corp.
• Original Assignee: Ranco Incorporated of Delaware (Schneider Electric SE)
• Inventors: Orloff, Brian L.
• Primary Examiner(s): Tibbits, Pia
• Application Number:
  US10/175,965
• Publication Number:
  US 20030234582A1
• Time in Patent Office: 824 Days
• Field of Search: 307/117, 431/18, 431/42, 431/59, 431/66, 431/81
• US Class Current: 307/117
• CPC Class Codes: F23N 2223/30 Switches
• CPC Class Codes: F23N 2229/16 using two or more of the same types of flame sensor
• CPC Class Codes: F23N 5/123 using electronic means

Abstract

A fault-tolerant multi-point flame sense circuit utilizes a single electronic switch to signal the presence or absence of flame to an electronic controller. Multiple flame sense electrodes may be input to this circuit. By configuring these electrodes in accordance with the present invention, cross-contamination of a single failed flame sense electrode will not affect the other flame sense electrodes'"'"' ability to sense a flame at their associated burner. The circuit provides inputs for a number of flame sense electrodes via input channels that are capacitively coupled to the line voltage and resistively coupled to an RC network that controls the state of an electronic switch. When a flame is present at any one of the electrodes, the resulting unbalance current flow through the RC network turns the switch off to indicate the presence of flame. This operation is not affected by a short on any other electrode in the circuit.

Claims

1. A fault-tolerant multi-point flame sense circuit, comprising:

an electronically controllable switch having a control input,

an RC network having a first node coupled to the control input of the switch and a second node coupled to ground; and

a plurality of flame sense electrode channels, each flame sense electrode channel having a separate capacitive coupling to a line voltage input and a separate resistive coupling to the first node of the RC network.

2. The circuit of claim 1, wherein each flame sense electrode channel further includes a current limiting resistor coupling a flame sense electrode to a junction between the capacitive coupling to the line voltage input and the resistive coupling to the first node of the RC network.

3. A fault-tolerant multi-point flame sense circuit, comprising:

an electronically controllable switch having a control input,

an RC network having a first node coupled to the control input of the switch and a second node coupled to ground;

a plurality of flame sense electrode channels, each flame sense electrode channel having a separate capacitive coupling to a line voltage input and a separate resistive coupling to the first node of the RC network;

wherein each flame sense electrode channel further includes a current limiting resistor coupling a flame sense electrode to a junction between the capacitive coupling to the line voltage input and the resistive coupling to the first node of the RC network; and

wherein the flame sense electrode channels are balanced with one another such that current flow between the line voltage input and the ground during both positive and negative half cycles of an external line voltage applied thereto is equal when no flame is present at any of the flame sense electrodes, and wherein the electronically controllable switch remains in a quiescent state when no flame is present at any of the flame sense electrodes.

4. The circuit of claim 3, wherein each of the flame sense electrode channels for which its associated flame sense electrode is not failed provides a current flow path between the line voltage input and the first node of the RC network such that a transition of the electronically controllable switch from a quiescent state is precluded without a flame being present at one of the flame sense electrodes of one of the flame sense electrode channels for which its associated flame sense electrode is not failed when one of the flame sense electrode channels includes a flame sense electrode that is failed.

5. The circuit of claim 4, wherein current flow through the RC network is unbalanced during positive and negative half cycles of the external line voltage when one of the flame sense electrode channels for which its associated flame sense electrode is not failed has flame present, thereby resulting in a net voltage buildup across the RC network and transition of the electronically controllable switch from the quiescent state.

6. A fault-tolerant multi-point flame sense circuit, comprising:

an electronically controllable switch having a control input,

an RC network having a first node coupled to the control input of the switch and a second node coupled to ground; and

a plurality of flame sense electrode channels, each flame sense electrode channel having a separate capacitive coupling to a line voltage input and a separate resistive coupling to the first node of the RC network;

wherein each flame sense electrode channel further includes a current limiting resistor coupling a flame sense electrode to a junction between the capacitive coupling to the line voltage input and the resistive coupling to the first node of the RC network; and

wherein the flame sense electrode channels are balanced with one another such that current flow between the line voltage input and the ground during negative half cycles of an external line voltage applied thereto is equal when flame is present at any of the flame sense electrodes resulting in a negative charge developing across the RC network, and wherein the electronically controllable switch changes from a quiescent state when flame is present at any of the flame sense electrodes.

7. A fault-tolerant multi-point flame sense circuit, comprising:

a line voltage input adapted to receive AC line voltage from an external source;

an electronically controllable switch;

a switch control circuit coupled to the electronically controllable switch;

a plurality of parallel flame sense channels, each flame sense channel being coupled between the switch control circuit and the line voltage input.

8. The circuit of claim 7, wherein each flame sense channel comprises a flame sense electrode in series with a current limiting resistor that is coupled to a first capacitor, which is coupled to the line voltage input, the current limiting resistor further being coupled to a first resistor, which is coupled to the switch control circuit.

9. The circuit of claim 8, wherein the switch control circuit comprises a second resistor and a second capacitor coupled in parallel to ground.

10. The circuit of claim 7, wherein the plurality of parallel flame sense channels comprises two parallel flame sense channels.

11. The circuit of claim 7, wherein current flow through the parallel flame sense channels ensures that the switch control circuit transitions the electronically controllable switch when one of the flame sense channels senses a flame.

12. The circuit of claim 11, wherein at least one of the parallel flame sense channels includes a flame sense electrode that is shorted to ground, and wherein current flow through the other parallel flame sense channels ensures that the switch control circuit transitions the electronically controllable switch when one of the other flame sense channels senses a flame, and wherein current flow through the other parallel flame sense channels ensures that the switch control circuit does not transition the electronically controllable switch when no one of the other flame sense channels senses a flame.

13. A flame sense circuit, comprising a first flame sense electrode coupled through a first resistor to a first node coupling a first capacitor and a second resistor, the first capacitor being coupled to a line voltage input and the second resistor being coupled to a flame sense input node, the flame sense input node being coupled to a third resistor that is coupled to a gate of a junction field effect transistor, a drain of which is coupled through a resistor to a control voltage input and a source of which is coupled to ground, the flame sense input node further being coupled to a fourth resistor and to a second capacitor, both of which are also coupled to ground, and a second flame sense electrode coupled through a sixth resistor to a second node coupling a third capacitor and a seventh resistor, the third capacitor being coupled to the line voltage input and the seventh resistor being couple to the flame sense input node.