Expandable stent

• US 6,796,997 B1
• Filed: 06/12/2000
• Issued: 09/28/2004
• Est. Priority Date: 03/05/1996
• Status: Expired due to Fees

• Current Assignee: Evysio Medical Devices ULC (Evysio Medical Devices)
• Original Assignee: Evysio Medical Devices ULC (Evysio Medical Devices)
• Inventors: Shukov, George A., Ricci, Donald R., Penn, Ian M.
• Primary Examiner(s): BUI, VY Q
• Application Number:
  US09/462,461
• Time in Patent Office: 1,569 Days
• Field of Search: 606/1, 606/108, 606/154, 606/155, 606/158, 623/1.1, 623/1.11, 623/1.15, 623/1.16, 623/1.17, 623/1.2
• US Class Current: 623/1.15
• CPC Class Codes: A61F 2/91 made from perforated sheet material or tubes, e.g. perforated by laser cuts or etched holes
• CPC Class Codes: A61F 2/915 with bands having a meander structure, adjacent bands being connected to each other
• CPC Class Codes: A61F 2002/91525 within the whole structure different bands showing different meander characteristics, e.g. frequency or amplitude
• CPC Class Codes: A61F 2002/91533 characterised by the phase between adjacent bands
• CPC Class Codes: A61F 2002/91575 connected peak to trough
• CPC Class Codes: A61F 2230/0013 Horseshoe-shaped, e.g. crescent-shaped, C-shaped, U-shaped

Abstract

An expandable stent comprising a proximal end and a distal end in communication with one another, a tubular wall disposed between the proximal end and the distal end, the tubular wall having a longitudinal axis and a porous surface defined by a plurality of interconnected struts, the interconnected struts comprising a gradient of strut thickness from a first end to a second end of the tubular wall, the stent being expandable from a first, contracted position to a second, expanded position upon the application of a radially outward force on the stent. The stent is ideally suited for applications in which a tortuous pathway must be followed to the stenosis or blockage and in which high radial rigidity of the expanded stent is required—e.g., the treatment of ostial stenosis.

Claims

1. An expandable stent comprising:

a proximal end and a distal end in communication with one another; and

a tubular wall disposed between the proximal end and the distal end, the tubular wall having a longitudinal axis and a porous surface defined by a plurality of interconnected struts,

the interconnected struts defining a plurality of circumferentially disposed rings of a repeating pattern,

adjacent circumferentially disposed rings of the repeating pattern comprising a gradient of strut thickness when measured along the outer surface of the tubular wall,

the interconnected struts including a plurality of longitudinal struts connected to the plurality of circumferentially disposed rings,

the stent having a radial rigidity gradient along the length of the stent with a greater radial rigidity at the proximal end than at the distal end,

the stent being expandable from a first, contracted position to a second, expanded position upon the application of a radially outward force on the stent.

2. The stent defined in claim 1, wherein the plurality of longitudinal struts are disposed substantially parallel to the longitudinal axis of the stent, each of the longitudinal struts comprising a flexure member for substantially complementary extension and compression of a diametrically opposed pair of the longitudinal struts upon flexure of the stent.

3. The stent defined in claim 2, wherein the flexure member comprises at least one lateral section disposed in each longitudinal strut.

4. The stent defined in claim 3, wherein the at least one lateral section comprises a rounded apex.

5. The stent defined in claim 3, wherein the at least one lateral section comprises a flat apex.

6. The stent defined in claim 2, wherein the flexure member comprises at least a first lateral section and a second lateral section disposed in each longitudinal strut.

7. The stent defined in claim 6, wherein the first lateral section and the second lateral section are symmetric.

8. The stent defined in claim 6, wherein the first lateral section and the second lateral section are asymmetric.

9. The stent defined in claim 8, wherein the first lateral section and the second lateral section have substantially the same shape and differing size.

10. The stent defined in claim 8, wherein the first lateral section and the second lateral section have differing shape and size.

11. The stent defined in claim 6, wherein the first lateral section and the second lateral section have substantially the same shape and differing size.

12. The stent defined in claim 1, wherein the gradient of strut thickness comprises a change in thickness of struts between adjacent circumferentially disposed rings of the repeating pattern.

13. The stent defined in claim 12, wherein the gradient of strut thickness is manifested between all struts in adjacent circumferentially disposed rings of the repeating pattern.

14. The stent defined in claim 12, wherein the gradient of strut thickness is manifested between a portion of struts in adjacent circumferentially disposed rings of the first repeating pattern.

15. The stent defined in claim 1, wherein the repeating pattern comprises a first repeating pattern.

16. The stent defined in claim 1, wherein the repeating pattern comprises a first repeating pattern and a second repeating pattern different from the first repeating pattern.

17. The stent defined in claim 12, wherein the repeating pattern comprises a polygon having a pair of side walls substantially parallel to the longitudinal axis.

18. The stent defined in claim 17, further comprising a flexure member disposed in each of the side walls.

19. The stent defined in claim 18, wherein the flexure member comprises an S-shaped portion.

20. The stent defined in claim 19, wherein the S-shaped portion comprises a pair of joined curved sections wherein each curve section has an arc of about 180°

.

21. The stent defined in claim 19, wherein the S-shaped portion comprises a pair of joined curved sections wherein each curved section has an arc of greater than 180°

.

22. The stent defined in claim 20, wherein the curved sections are of substantially the same size.

23. The stent defined in claim 20, wherein the curved sections are of different size.

24. The stent defined in claim 17, wherein the polygon further comprises a concave-shaped wall and a convex-shaped wall connected to each other by the pair of side walls.

25. The stent defined in claim 24, wherein at least one of the concave-shaped wall and the convex-shaped wall comprises a flat apex.

26. The stent defined in claim 24, wherein both of the concave-shaped wall and the convex-shaped wall comprise a flat apex.

27. The stent defined in claim 24, wherein the gradient of strut thickness is manifested in the concave-shaped wall.

28. The stent defined in claim 24, wherein the gradient of strut thickness is manifested in the convex-shaped wall.

29. The stent defined in claim 24, wherein the gradient of strut thickness is manifested in the concave-shaped wall.

30. The stent defined in claim 1, wherein the stent is constructed of stainless steel.

31. The stent defined in claim 1, wherein the stent is constructed of a self-expanding material.

32. The stent defined in claim 31, wherein the self-expanding material is nitinol.

33. The stent defined in claim 31, wherein the self-expanding material expands at a temperature of greater than about 30°

C.

34. The stent defined in claim 31, wherein the self-expanding material expands at a temperature of in the range of from about 30°

to about 40°

C.

35. An expandable stent comprising:

a proximal end and a distal end in communication with one another; and

a tubular wall disposed between the proximal end and the distal end, the tubular wall having a longitudinal axis and a porous surface defined by a plurality of interconnected struts,

the interconnected struts defining a plurality of circumferentially disposed rings of a repeating pattern,

adjacent circumferentially disposed rings of the repeating pattern comprising a gradient of strut thickness when measured along the outer surface of the tubular wall,

the stent having a radial rigidity gradient along the length of the stent with a greater radial rigidity at the proximal end than at the distal end,

the stent being expandable from a first, contracted position to a second, expanded position upon the application of a radially outward force on the stent, and

the plurality of interconnected struts comprising a series of longitudinal struts disposed substantially parallel to the longitudinal axis of the stent, each of the longitudinal struts comprising a flexure member for substantially complementary extension and compression of a diametrically opposed pair of the longitudinal struts upon flexure of the stent.

36. An expandable stent comprising:

a proximal end and a distal end in communication with one another; and

a tubular wall disposed between the proximal end and the distal end, the tubular wall having a longitudinal axis and a porous surface defined by a plurality of interconnected struts,

the interconnected struts defining a plurality of circumferentially disposed rings of a repeating pattern,

adjacent circumferentially disposed rings of the repeating pattern comprising a gradient of strut thickness, the gradient of strut thickness comprising a change in thickness of struts between adjacent circumferentially disposed rings of the repeating pattern when measured along the outer surface of the tubular wall, the repeating pattern comprising a polygon having a pair of longitudinal side walls substantially parallel to the longitudinal axis,

the stent having a radial rigidity gradient along the length of the stent with a greater radial rigidity at the proximal end than at the distal end, and

the stent being expandable from a first, contracted position to a second, expanded position upon the application of a radially outward force on the stent.

37. An expandable stent comprising:

a proximal end and a distal end in communication with one another; and

a tubular wall disposed between the proximal end and the distal end, the tubular wall having a longitudinal axis and a porous surface defined by a plurality of interconnected struts, the tubular wall having a radial rigidity gradient along the length of the stent with the proximal end having a greater radial rigidity than the distal end,

the interconnected struts defining a plurality of circumferentially disposed rings of a repeating pattern, at least two circumferentially disposed rings of the repeating pattern having a different strut thickness when measured along the outer surface of the tubular wall,

the interconnected struts including a plurality of longitudinal struts connected to the plurality of circumferentially disposed rings,

the stent being expandable from a first, contracted position to a second, expanded position upon the application of a radially outward force on the stent.