RF communication with downhole equipment

• US 6,798,338 B1
• Filed: 07/17/2000
• Issued: 09/28/2004
• Est. Priority Date: 02/08/1999
• Status: Expired due to Term

• Current Assignee: Baker Hughes Incorporated (Baker Hughes Company)
• Original Assignee: Baker Hughes Incorporated (Baker Hughes Company)
• Inventors: Layton, James Edward
• Primary Examiner(s): Horabik, Michael
• Assistant Examiner(s): Dang, Hung
• Application Number:
  US09/617,305
• Time in Patent Office: 1,534 Days
• Field of Search: 166/302, 166/105.5, 166/369, 340/854.9, 340/310.03, 340/310.07, 340/310.01, 340/854.6, 340/854.5, 340/855.7, 340/855.8, 340/853.7
• US Class Current: 340/854.6
• CPC Class Codes: E21B 43/128 Adaptation of pump systems with down-hole electric drives
• CPC Class Codes: E21B 47/12 Means for transmitting measuring-signals or control signals from the well to the surface, or from the surface to the well, e.g. for logging while drilling
• CPC Class Codes: F04D 13/10 adapted for use in mining bore holes
• CPC Class Codes: F04D 15/0027 Varying behaviour or the very pump F04D15/0055 and F04D29/46 take precedence
• CPC Class Codes: F04D 15/0066 by changing the speed, e.g. of the driving engine
• CPC Class Codes: F04D 15/0088 Testing machines
• CPC Class Codes: F04D 9/002 by means in the very pump F04D9/041 takes precedence

Abstract

Data or control signals are communicated over a three phase power cable supplying power from a surface location to a motor/pump assembly located within a wellbore utilizing modulated radio frequency signals. The radio frequency signals may be impressed on the power cable through physical taps to the power cable conductors or by reactive coupling to the power cable. The transmission frequency is selected from a range of frequencies which propagate through the motor windings and up the power cable with sufficient amplitude to be received and processed. The modulated RF signal may be transmitted concurrently with the three phase power on the power cable, and simultaneous bidirectional communications between the surface and downhole locations may be supported utilizing, for example, discrete frequencies for transmission in different directions. A network of RF transceivers or nodes may be situated at various locations along the wellbore and the motor/pump assembly to gather information about conditions at different points (e.g., below the motor/pump assembly, above the motor/pump assembly, and at the wellhead of a subsea borehole), with transmission on the power cable shared among the nodes through a spread spectrum and/or multiple access protocol.

Claims

1. A method of communication over a three phase power cable, comprising:

transmitting power over a three phase power cable connecting surface equipment to downhole components within a borehole;

transmitting a radio frequency signal over all three phases of the power cable concurrently with the power and through a pump motor; and

decoupling the radio frequency signal from the power received over the power cable and through the pump motor.

2. The method of claim 1, further comprising:

modulating at least one of a frequency, a phase, an amplitude, or a combination of frequency, phase, and amplitude of the radio frequency signal to encode information within the radio frequency signal.

3. A system for communication over a power cable, comprising:

a three phase power cable transmitting power from surface equipment to downhole components;

a transmitter transmitting a radio frequency signal over all three phases of the power cable concurrently with the power; and

a receiver decoupling the radio frequency signal received over the power cable and through the pump motor from the power,

wherein the downhole components include a motor disposed between the transmitter and the receiver and the radio frequency signal is transmitted from the transmitter through the motor and over the power cable to the receiver.

4. The system of claim 3, wherein the three phase power cable transmits both power for the motor and power for instrumentation within the downhole components.

5. The system of claim 4, wherein the radio frequency signal includes the power for the instrumentation within the downhole components.

6. The system of claim 3, wherein the surface equipment includes a radio frequency transceiver which may function as either the transmitter or the receiver and the downhole components include a radio frequency transceiver which may function as either the transmitter or the receiver.

7. A method of communication over a three phase power cable, comprising:

transmitting power to a motor within a borehole over a three phase power cable connecting surface equipment to downhole components within the borehole, wherein the downhole components include the motor; and

transmitting radio frequency signals between the surface equipment and the downhole components by transmission over the power cable and through

windings forming the motor.

8. The method of claim 7 wherein the step of transmitting radio frequency signals through windings forming the motor further comprises:

transmitting signals from the downhole components to the surface equipment through the motor; and

transmitting signals from the surface equipment to the downhole components through the motor.

9. The method of claim 7, further comprising:

transmitting radio frequency signals on all three phases of the three phase power cable.

10. A system for communicating over a three phase power cable, comprising:

a motor disposed within a borehole; and

a three phase power cable connecting surface equipment to downhole components within the borehole and carrying power to the motor, wherein the downhole components include the motor,

wherein signals are transmitted between the surface equipment and the downhole components by transmission over the power cable and through the motor.

11. The system of claim 10 wherein the signals transmitted between the surface equipment and the downhole components over the power cable and through the motor are radio frequency signals transmitted through windings forming the motor.

12. The system of claim 11 wherein the radio frequency signals transmitted through the windings forming the motor are transmitted from the downhole components to the surface equipment through the motor and from the surface equipment to the downhole components through the motor.

13. The system of claim 10 wherein the signals transmitted between the surface equipment and the downhole components are transmitted over all three phases of the three phase cable.

14. The system of claim 10 wherein signals are transmitted over the power cable between the surface equipment and a plurality of transceivers located within the borehole.

15. A method of communicating over a three phase power cable, comprising:

supplying power to a motor and pump disposed within a borehole over a three phase power cable connecting surface equipment to the motor and pump; and

transmitting signals over the three phase power cable concurrently with the power among a plurality of transceivers coupled to the three phase power cable by transmitting radio frequency signals through windings forming the motor and over the three phase power cable,

wherein the plurality of transceivers includes a first transceiver within the surface equipment, a second transceiver within the borehole proximate to the motor and pump, and a third transceiver within the borehole.