Compressor degradation detection system

• US 6,799,951 B2
• Filed: 07/25/2002
• Issued: 10/05/2004
• Est. Priority Date: 07/25/2002
• Status: Active Grant

• Current Assignee: Carrier Corporation (Carrier Global Corporation)
• Original Assignee: Carrier Corporation (Carrier Global Corporation)
• Inventors: Fraser, Howard H. Jr., Taras, Michael F., Lifson, Alexander
• Primary Examiner(s): Yu, Justine R.
• Assistant Examiner(s): Solak, Timothy P.
• Application Number:
  US10/207,407
• Publication Number:
  US 20040018096A1
• Time in Patent Office: 803 Days
• Field of Search: 417/53, 417/63, 621/27, 621/29, 700/275, 700/9, 700/28, 700/29, 700/30, 700/32, 700/33, 700/282, 700/299, 700/300, 700/301
• US Class Current: 417/53
• CPC Class Codes: F04B 49/10 Other safety measures
• CPC Class Codes: F04C 28/28 Safety arrangements; Monitoring
• CPC Class Codes: F04D 27/001 Testing thereof; Determination or simulation of flow characteristics; Stall or surge detection, e.g. condition monitoring
• CPC Class Codes: F25B 1/10 with multi-stage compression with cascade operation F25B7/00
• CPC Class Codes: F25B 2400/13 Economisers
• CPC Class Codes: F25B 49/005 of safety devices F25B49/02 and F25B49/04 take precedence
• CPC Class Codes: F25B 49/022 Compressor control arrangements

Abstract

A method for detecting compressor degradation includes the steps of providing a dataset for a compressor relating compressor operating parameters to each other; detecting real time actual values of the compressor operating parameters including an evaluated operating parameter; using at least one of the real time actual values and the dataset to determine a predicted value of the evaluated operating parameter; and comparing the predicted value of the evaluated operating parameter to the real time actual value of the evaluated operating parameter. This advantageously allows a prognosis of compressor performance to determine whether performance degradation is occurring.

Claims

1. A system for detecting compressor degradation, comprising:

a compressor adapted to function at a plurality of operating parameters including an evaluated operating parameter;

a processing and storage member for storing at least one dataset for said compressor relating said compressor operating parameters to each other;

said processing and storage member being operatively associated with said compressor so as to detect real time actual values of said compressor operating parameters, and being adapted to;

form a diagnostic subset of at least one of said real time actual values, wherein said diagnostic subset does not include said evaluated operating parameter;

use said diagnostic subset and said dataset to determine a predicted value of said evaluated operating parameter; and

compare said predicted value of said evaluated operating parameter to said real time actual value of said evaluated operating parameter.

2. A system for detecting compressor degradation, comprising:

a compressor adapted to function at a plurality of operating parameters including an evaluated operating parameter;

a processing and storage member for storing at least one dataset for said compressor relating said compressor operating parameters to each other;

said processing and storage member being operatively associated with said compressor so as to detect real time actual values of said compressor operating parameters, and being adapted to;

use said real time actual values and said dataset to determine a predicted value of said evaluated operating parameter; and

compare said predicted value of said evaluated operating parameter to said real time actual value of said evaluated operating parameter, wherein said compressor has a main injection port and in intermediate injection port, and wherein said processing and storage member is operatively associated with said compressor so as to detect real time actual values of said compressor operating parameters related to real time actual values of discharge pressure, main injection port suction pressure, main injection port suction temperature, intermediate injection port suction pressure and intermediate injection port suction temperature.

3. A method for detecting compressor degradation, comprising the steps of:

providing a dataset for a compressor relating compressor operating parameters to predicted comparison values;

detecting real time actual values of said compressor operating parameters;

forming a diagnostic subset of at least one of said real time actual values;

obtaining a real time actual comparison value from said real time actual values;

determining a predicted comparison value from said diagnostic subset and said dataset, wherein said diagnostic subset does not include said real time actual comparison value; and

comparing said predicted comparison value to said real time actual comparison value.

4. The method of claim 3, wherein said predicted comparison values and said real time actual comparison value are compressor operating parameters.

5. A method for detecting compressor degradation, comprising the steps of:

providing a dataset for a compressor relating compressor operating parameters to each other;

detecting real time actual values of said compressor operating parameters including an evaluated operating parameter;

forming a diagnostic subset of at least one of said real time actual values, wherein said diagnostic subset does not include said evaluated operating parameter;

using said diagnostic subset and said dataset to determine a predicted value of said evaluated operating parameter; and

comparing said predicted value of said evaluated operating parameter to said real time actual value of said evaluated operating parameter.

6. The method of claim 5, wherein said real time actual values comprise real time values of at least two independent compressor operating parameters.

7. The method of claim 5, wherein said real time actual values comprise real time values of at least three independent compressor operating parameters.

8. The method of claim 7, wherein said real time actual values comprise real time actual values of at least four compressor operating parameters.

9. The method of claim 5, wherein said evaluated operating parameter is compressor discharge temperature.

10. The method of claim 5, wherein said evaluated operating parameter is compressor current.

11. The method of claim 5, wherein said evaluated operating parameter is compressor power consumption.

12. The method of claim 5, further comprising the steps of determining a tolerance band of acceptable deviation of said predicted value from said real time actual value, and issuing a notification signal when deviation of said predicted value from said real time actual value exceeds said tolerance band.

13. The method of claim 5, wherein said providing step comprises providing datasets for a plurality of different compressors.

14. The method of claim 5, further comprising the steps of storing said at least one dataset in a memory, and associating said memory with a processor adapted to receive said real time actual values, determine said predicted value and carry out said comparing step.

15. A method for detecting compressor degradation, comprising the steps of:

providing a dataset for a compressor relating compressor operating parameters to each other;

detecting real time actual values of said compressor operating parameters including an evaluated operating parameter;

using at least one of said real time actual values and said dataset to determine a predicted value of said evaluated operating parameter; and

comparing said predicted value of said evaluated operating parameter to said real time actual value of said evaluated operating parameter, wherein said evaluated operating parameter is compressor discharge temperature, and wherein said real time actual values comprise real time actual values of suction pressure, discharge pressure and suction temperature.

16. A method for detecting compressor degradation, comprising the steps of:

providing a dataset for a compressor relating compressor operating parameters to each other;

detecting real time actual values of said compressor operating parameters including an evaluated operating parameter;

using at least one of said real time actual values and said dataset to determine a predicted value of said evaluated operating paramater; and

comparing said predicted value of said evaluated operating parameter to said real time actual value of said evaluated operating parameter, wherein said compressor has an intermediate injection port and a main injection port, and wherein said real time actual values comprise real time actual values of discharge pressure, main injection port suction pressure, main injection port suction temperature, intermediate injection port suction pressure and intermediate injection port suction temperature.