Battery equalizer using total string current

• US 6,801,014 B1
• Filed: 05/08/2002
• Issued: 10/05/2004
• Est. Priority Date: 05/08/2001
• Status: Expired due to Term

• Current Assignee: ARRIS Enterprises LLC (CommScope Holding Company, Inc.)
• Original Assignee: Arris International, Inc. (CommScope Holding Company, Inc.)
• Inventors: Goodroe, Joey, Westrom, Doug, Chitsazan, Ehsan, Batson, John Gary
• Primary Examiner(s): Tibbits, Pia
• Application Number:
  US10/141,045
• Time in Patent Office: 881 Days
• Field of Search: 320/119, 320/160, 320/DIG.22
• US Class Current: 320/119
• CPC Class Codes: H02J 7/0018 using separate charge circuits

Abstract

A method and system for equalizing the voltage of batteries in a battery string to a desired voltage. An equal string current is drawn from the batteries of the battery string and redistributed as a plurality of secondary currents to each battery depending upon the comparative voltage of the individual batteries. A larger secondary current is provided to batteries having a low voltage and a smaller secondary current is provided to batteries having a high voltage. A transformer is provided electrically connected to the battery string having an input winding connected to the battery string such that it receives an equal string current from each battery. The transformer has a plurality of output windings having an equal turn ratio, each output winding in parallel with a battery of the battery string, to provide a secondary charging current to a battery in the battery string.

Claims

1. A method for charging a plurality of batteries in a battery string to a desired voltage, comprising the steps of:

drawing an equal string current from each of the plurality of batteries; and

redistributing the string current by providing a plurality of secondary charging currents to each of the plurality of batteries, wherein the size of the secondary current applied to a particular battery is inverse to the size of the voltage of the particular battery.

2. The method of claim 1 further comprising the step of regulating a string voltage of the battery string to a target voltage.

3. The method of claim 2 wherein the target voltage is equal to the sum of the desired voltage of the plurality of batteries.

4. The method of claim 1 wherein the step of redistributing the string current by providing a plurality of secondary charging currents to each of the plurality of batteries, wherein the size of the secondary current applied to a particular battery is inverse to the size of the voltage of the particular battery, comprises the step of providing a larger secondary current to batteries at a lower voltage than batteries at a comparatively higher voltage.

5. A method for equalizing the voltage of batteries in a battery string to a desired voltage, comprising the steps of:

providing a transformer electrically connected to the battery string;

drawing an equal string current from the battery string;

providing the string current to the transformer; and

utilizing the transformer to provide a secondary current to each of the plurality of batteries, wherein the size of the secondary current provided to a particular battery is inverse to the size of the voltage of the particular battery.

6. The method of claim 5 wherein the step of providing the string current to the transformer comprises the step of providing the string current to an input winding of the transformer.

7. The method of claim 5 wherein the step of utilizing the transformer to provide a secondary current to each of the plurality of batteries, comprises the step of inducing an output voltage in a plurality of output windings of the transformer, wherein each output winding of the plurality of output windings is parallel to one of the batteries of the battery string in an output circuit, such that the secondary current is induced to charge the battery in the output circuit.

8. The method of claim 5 further comprising the step of regulating a string voltage to a target voltage.

9. The method of claim 8 wherein the target voltage is equal to the sum of the desired voltage of the plurality of batteries.

10. A method for equalizing the voltage of a plurality of batteries of a battery string, comprising the steps of:

drawing an equal string current from each of the plurality of batteries;

providing the string current to an input winding of a transformer;

inducing a voltage in the input winding of the transformer;

inducing an output voltage in a plurality of output windings of the transformer, wherein the output windings are connected in parallel with each of the plurality of batteries; and

providing a secondary current from the output winding in each output circuit to each of the plurality of batteries, wherein the size of the secondary current provided to each battery is inverse to the size of the voltage of the battery.

11. The method of claim 10 further comprising the step of applying a charging current to the battery string from a charger such that a string voltage of the battery string is equal to a target voltage.

12. The method of claim 11 wherein the target voltage is equal to the sum of the desired voltage of the plurality of batteries.

13. A battery equalizer for equalizing the charge of a plurality of batteries in a battery string, comprising:

an input winding of a transformer in connection with the battery string so as to receive an equal string current from each of the plurality of batteries of the battery string;

a plurality of output windings, each of the output windings in parallel connection in an output circuit with each of the batteries, wherein a turn ratio of each of the output windings is equivalent.

14. The battery equalizer of claim 13 further comprising a current regulator, for regulating the string current received by the input winding.

15. The battery equalizer of claim 13 wherein the transformer is a fly back transformer.

16. The battery equalizer of claim 13 further comprising a charger for providing a charging current to the battery string.

17. The battery equalizer of claim 16 wherein the charger regulates the string voltage of the battery string to a target voltage.

18. The battery equalizer of claim 17 wherein the target voltage is equal to the sum of the desired voltage of the plurality of batteries.

19. A system for charging a plurality of batteries, to a desired voltage comprising:

a plurality of batteries connected in a battery string;

an input winding of a flyback transformer connected to the battery string, such that a string current flows through the input winding; and

a plurality of output windings of the transformer, each of the output windings connected in parallel to one of the plurality of batteries in an output circuit, wherein the turn ratios of the output windings are equal; and

a charger for regulating a charging current to the battery string such that the battery string is at a target voltage.

20. The system of claim 19 wherein the target voltage is equal to the sum of the desired voltage of the plurality of batteries.