Battery pack for electronic device
First Claim
Patent Images
1. A battery pack for an electronic device comprising:
- a battery cell assembly having a flat profile construction comprising a first end portion defining a face portion and a second end portion opposite said first end portion and defining a bottom end portion, a positive voltage reference potential contact and a negative voltage reference potential contact located on said face portion, a first major face surface and a second major face surface disposed opposite said first major face and located between said face portion and said bottom portion;
an interface assembly cap comprising an electrical circuit board assembly and located between said face portion and said bottom portion, having a size and shape for complementary engagement with said face portion of said battery cell assembly far providing an electrical connection means between said battery cell assembly and the electronic device, said interface assembly cap further providing an electrical connection to said battery cell whether the battery pack is positioned within or outside the electronic device; and
a resin encasing said interface assembly cap and said battery cell assembly to seal and hold the battery pack to together.
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Accused Products
Abstract
A battery pack for use with a cellular telephone device includes a flat battery cell assembly encased by a resin using low temperature molding techniques or injection molding techniques under low pressure. An interface assembly cap provides an electrical connection means between the cell assembly and the cellular telephone device with which it is used. The resin molded cell assembly accommodates a smaller physical size than preformed plastic battery packs without sacrificing relative available power density.
35 Citations
27 Claims
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1. A battery pack for an electronic device comprising:
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a battery cell assembly having a flat profile construction comprising a first end portion defining a face portion and a second end portion opposite said first end portion and defining a bottom end portion, a positive voltage reference potential contact and a negative voltage reference potential contact located on said face portion, a first major face surface and a second major face surface disposed opposite said first major face and located between said face portion and said bottom portion;
an interface assembly cap comprising an electrical circuit board assembly and located between said face portion and said bottom portion, having a size and shape for complementary engagement with said face portion of said battery cell assembly far providing an electrical connection means between said battery cell assembly and the electronic device, said interface assembly cap further providing an electrical connection to said battery cell whether the battery pack is positioned within or outside the electronic device; and
a resin encasing said interface assembly cap and said battery cell assembly to seal and hold the battery pack to together. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12)
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13. A method for molding a battery pack for an electronic device comprising the steps of:
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providing a battery cell assembly having a flat profile construction comprising a first end portion defining a face portion, a second end portion disposed opposite said face portion and defining a bottom end portion, a first major face surface and a second major face surface disposed opposite said first major face and located between said face end portion and said bottom end portion, and having a desired shape and size and a positive voltage reference potential contact terminal and a negative voltage reference potential contact terminal;
providing an electrically conductive means for interfacing between the battery cell assembly and the electronic device;
electrically connecting the electrically conductive means to the battery cell assembly wherein the positive voltage potential contact terminal is connected to the positive voltage supply path of the electrically conductive means and the negative voltage potential contact terminal is connected to the negative voltage supply path of the electrically conductive means;
placing the electrically conductive means and the battery cell assembly into a mold;
positioning and maintaining the electrically conductive means adjacent to and in contact with the face end portion of the battery cell assembly;
closing the mold;
pouring a low temperature melting resin into the mold thereby encasing the electrically conductive means and battery cell assembly in the resin to seal and hold the battery pack together; and
removing the thus molded battery pack from the mold. - View Dependent Claims (14, 15, 16, 17, 18, 19)
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20. A battery pack for a cellular telephone comprising:
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a battery cell assembly having a flat profile construction comprising a first end portion defining a face portion, a second end portion disposed opposite said face portion and defining a bottom end portion, a first major face surface and a second major face surface disposed opposite said first major face and located between said face end portion and said bottom end portion, and having a desired shape and size and a positive voltage reference potential contact terminal and a negative voltage reference potential contact terminal;
an interface assembly cap comprising an electrical circuit board assembly defining an electrical conductive path between the battery cell assembly and the cellular telephone for interfacing the battery cell assembly and the cellular telephone, wherein the electrical conductive path has a positive voltage potential contact electrically connected to the battery cell assembly positive voltage reference potential contact terminal and a negative voltage reference potential contact electrically connected to the battery cell assembly negative voltage reference potential contact terminal, said positive and negative voltage potential contacts located and positioned for contact with the positive and negative voltage reference potential contact terminals of a cellular telephone with which the battery pack is used; and
a resin encasing said interface assembly cap and said battery cell assembly to form a relatively thin wall molded battery pack. - View Dependent Claims (21, 22, 23, 24, 25, 26, 27)
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Specification