Mini-coax cable connector and method of installation

• US 6,805,583 B2
• Filed: 12/06/2002
• Issued: 10/19/2004
• Est. Priority Date: 12/06/2002
• Status: Active Grant

• Current Assignee: PPC Broadband Incorporated (Belden Inc.)
• Original Assignee: Randall A. Holliday
• Inventors: Holliday, Randall A., Wong, Sheng Chia
• Primary Examiner(s): PAUMEN, GARY F
• Application Number:
  US10/313,787
• Publication Number:
  US 20040110418A1
• Time in Patent Office: 683 Days
• Field of Search: 439/578-585
• US Class Current: 439/578
• CPC Class Codes: H01R 2103/00 Two poles
• CPC Class Codes: H01R 9/0524 Connection to outer conductor by action of a clamping member, e.g. screw fastening means H01R9/0515 takes precedence

Abstract

An adaptor or termination assembly for a mini-coax cable is made up of an extension tip which receives the inner conductor pin on the cable, a first sleeve which fits over an exposed end of the dielectric layer, and a second sleeve which surrounds an exposed end of the outer conductor, all as a preliminary to inserting the assembly into a standard sized connector body and assuring a positive connection between the cable and connector body in such a way as to avoid creating impedance which will downgrade the signal passing through the cable into the connector.

Claims

1. An adapter for connecting a male end of a cable to a hollow connector body wherein the cable is of the type having inner and outer concentric electrical conductors, an annular dielectric separating said conductors, and an outer jacket of electrically non-conductive material, said inner and outer conductors having exposed portions, said adapter comprising:

an extension member of electrically conductive material provided with a recess at one end to receive said exposed portion of said inner conductor, and longitudinal slots in surrounding relation to at least a portion of said recess and being engageable with said dielectric;

a first sleeve of electrically non-conductive material engaging said dielectric; and

a second sleeve of electrically conductive material contacting said exposed portion of said outer conductor.

2. An adapter according to claim 1 wherein said first sleeve includes a leading end in surrounding relation to said one end of said extension member and a trailing end in surrounding relation to said exposed portion of said dielectric.

3. An adapter according to claim 2 wherein said trailing end of said first sleeve bears against a leading edge of said outer conductor.

4. An adapter according to claim 3 wherein said second sleeve includes a leading end in surrounding relation to said leading end of said first sleeve and a trailing end in surrounding relation to said exposed portion of said outer conductor.

5. An adapter according to claim 4 wherein said trailing end of said second sleeve is provided with circumferentially spaced longitudinal slots defining arcuate segments provided with internal and external circumferentially extending teeth.

6. An adapter according to claim 1 wherein said extension members includes a tip, said connector body includes a crimping ring at one end of said body and a tip-receiving, transverse retainer axially spaced from said crimping ring.

7. An adapter according to claim 6 wherein said body includes a clamping sleeve in a leading end of said crimping ring, said clamping sleeve being radially contracted into clamping engagement with said trailing end of said second sleeve in response to axial advancement of said crimping ring over said clamping sleeve.

8. An adapter according to claim 5 wherein said slots are dimensioned to be of a width to limit radial inward contraction of said segments into clamping engagement with said jacket without crushing said dielectric.

9. An adapter according to claim 6 wherein said connector body includes an annular support to receive said second sleeve when said tip is advanced into engagement with said transverse retainer.

10. An adapter according to claim 9 wherein said transverse retainer includes a central opening for insertion of said tip therethrough, said transverse retainer being mounted relatively near said leading end of said connector body and away from said trailing end of said body.

11. In an assembly for connecting an end of a mini-coax cable to a hollow connector body wherein the cable is of the type having inner and outer concentric electrical conductors, an annular dielectric separating said conductors and an outer jacket of electrically non-conductive material, said inner and outer conductors having exposed portions and said inner conductor projecting beyond said dielectric at one end of said cable, the improvement comprising:

an extension tip of electrically conductive material provided with a hollow end portion into which said inner conductor is inserted;

a first sleeve of electrically non-conductive material surrounding said dielectric;

a second sleeve of electrically conductive material in electrical contact with said exposed portion of said outer conductor; and

a crimping ring disposed substantially at one end of said body and a tip-receiving retainer member axially spaced from said crimping ring.

12. In an assembly according to claim 11 wherein said hollow end Portion extends in snug-fitting engagement with a trailing end of said tip, said trailing end having longitudinal slots therein.

13. In an assembly according to claim 11 wherein said extension member includes a tip, and said tip includes a leading end portion which is provided with an external groove therein.

14. In an assembly according to claim 11 wherein said first sleeve includes a leading end in surrounding relation to said trailing end of said tip and a trailing end in snug-fitting engagement with a leading end of said dielectric.

15. In an assembly according to claim 11 wherein said trailing end of said first sleeve bears against a leading edge of said outer conductor, a leading end in surrounding relation to said leading end of said first sleeve and a trailing end in snug-fitting engagement with said exposed portion of said outer conductor.

16. In an assembly according to claim 15 wherein said trailing end of said second sleeve is provided with circumferentially spaced longitudinal slots dimensioned to be of a width to limit inward radial contraction of said second sleeve trailing end to prevent crushing of said dielectric.

17. In an assembly according to claim 13 wherein said connector body includes a crimping king at one end of said body and a pin-receiving, transverse retainer axially spaced from said crimping ring, said groove being movable into snap-fitting engagement with said retainer.

18. In an assembly according to claim 17 wherein said connector body includes a clamping sleeve which receives a leading end of said crimping ring, said clamping sleeve being radially contracted into clamping engagement with said trailing end of said second sleeve in response to axial advancement of said crimping ring over said clamping sleeve.

19. In an assembly according to claim 18 wherein said crimping ring has an inner tapered wall surface, said body including an annular support engageable with said second sleeve when said tip is advanced into engagement with said transverse retainer.

20. In an assembly according to claim 17 wherein said transverse retainer includes a central opening for insertion of said tip until said groove moves into alignment with said opening.

21. A method of installing a coaxial cable in a hollow connector body wherein said cable has inner and outer spaced concentric electrical conductors separated by an annular dielectric and an outer insulating jacket in surrounding relation to said outer conductor, said inner conductor projecting beyond said dielectric layer at one end of said cable and said outer conductor being doubled over said jacket, the steps comprising:

inserting said inner conductor into a recessed end of a tip;

inserting said tip into a first sleeve composed of electrically non-conductive material until said first sleeve bears against an end of said dielectric; and

inserting said tip and said first sleeve into a second sleeve having longitudinal slots therein, said second sleeve composed of an electrically conductive material and advancing said second sleeve over said first sleeve until a slotted trailing end of said second sleeve overlies said doubled-over portion of said outer conductor.

22. The method according to claim 21, wherein said connector body includes a tip-receiving member and a clamping sleeve and including the further step of inserting said end of said cable into said body until said tip advances into engagement with said tip-receiving member and said second sleeve is disposed in said clamping sleeve.

23. The method according to claim 22 including the further step of clamping said clamping sleeve inwardly into positive engagement with said second sleeve until said second sleeve trailing end is contracted to a sufficient degree as to close said slots.