Autoinjector with extendable needle protector shroud

• US 6,805,686 B1
• Filed: 05/06/2003
• Issued: 10/19/2004
• Est. Priority Date: 05/06/2003
• Status: Expired due to Term

• Current Assignee: Abbvie Incorporated
• Original Assignee: Abbott Laboratories
• Inventors: Grabenkort, Richard W., Fathallah, Marwan A.
• Primary Examiner(s): MENDEZ, MANUEL A
• Application Number:
  US10/430,710
• Publication Number:
  US 20040225262A1
• Time in Patent Office: 532 Days
• Field of Search: 604/135, 604/134, 604/131, 604/136, 604/137, 604/110, 604/193, 604/194, 604/195, 604/196, 604/192, 604/187, 604/221, 604/222, 604/223, 604/224, 604/225-234, 604/157
• US Class Current: 604/135
• CPC Class Codes: A61M 2005/206 With automatic needle insertion
• CPC Class Codes: A61M 2005/2073 preventing premature release, e.g. by making use of a safety lock
• CPC Class Codes: A61M 2005/3109 Caps sealing the needle bore by use of, e.g. air-hardening adhesive, elastomer or epoxy resin
• CPC Class Codes: A61M 2005/3247 Means to impede repositioning of protection sleeve from needle covering to needle uncovering position
• CPC Class Codes: A61M 5/2033 Spring-loaded one-shot injectors with or without automatic needle insertion multishot dosing syringes A61M5/31525, needle insertion only A61M5/3287
• CPC Class Codes: A61M 5/3202 Devices for protection of the needle before use, e.g. caps A61M5/50 takes precedence; for infusion spikes A61M5/1626; protectors for sharps A61B50/3001
• CPC Class Codes: A61M 5/326 Fully automatic sleeve extension, i.e. in which triggering of the sleeve does not require a deliberate action by the user

Abstract

The invention provides a syringe and a method for using the same. The syringe includes a housing having a reservoir disposed therein and a plunger to be received by the reservoir, the plunger being moveable between a first plunger position and a second plunger position. The syringe also includes a plunger spring to urge the plunger toward the second plunger position and an actuator to deploy the plunger spring. The syringe also includes a needle proximate the distal end of the housing displaceable from a first needle position to a second needle position, and a shroud coupled with the housing. The shroud is moveable between a retracted position and an extended position, the shroud surrounding at least a portion of the needle when in the extended position. The syringe also includes an interlocking assembly, a shroud spring, and a locking assembly configured to inhibit movement of the shroud.

Claims

1. A syringe comprising:

a housing having a proximal end and a distal end, the housing having a reservoir disposed therein;

a plunger to be received by the reservoir, the plunger being moveable between a first plunger position and a second plunger position;

a plunger spring configured to urge the plunger toward the second plunger position when the plunger spring is deployed;

an actuator to deploy the plunger spring;

a needle proximate the distal end of the housing, the needle in fluid communication with the reservoir;

a shroud coupled with the housing, the shroud being moveable between a retracted position and an extended position, the shroud surrounding at least a portion of the needle when in the extended position;

a shroud spring biased to urge the shroud toward the extended position when the shroud spring is deployed; and

an interlocking assembly in communication with the shroud, the interlocking assembly having a first condition to maintain the shroud in the retracted position and a second condition to deploy the shroud spring and allow movement of the shroud toward the extended position.

2. The syringe of claim 1, wherein the actuator includes an engagement element to retain the plunger in the first position, the engagement element releasing the plunger to deploy the plunger spring when the actuator is actuated.

3. The syringe of claim 1, wherein the plunger spring is a mechanical spring element.

4. The syringe of claim 1, further comprising a cover to cover the distal end of the housing before the syringe is used.

5. The syringe of claim 1, wherein the needle is displaceable from a first needle position to a second needle position, the needle having a needle point extending from the housing when in the second needle position.

6. The syringe of claim 5, wherein the needle is configured to be moved from the first needle position to the second needle position when the plunger is moved from the first plunger position toward the second plunger position.

7. The syringe of claim 5, wherein the needle is secured to the reservoir, the reservoir being displaceable so as to displace the needle from the first needle position to the second needle position.

8. The syringe of claim 1, wherein the interlocking assembly is coupled with the plunger so as to be switched from the first condition to the second condition when the plunger is moved to the second plunger position.

9. The syringe of claim 8, wherein the interlocking assembly includes at least one flexible tab provided on the shroud and an engagement surface provided on the plunger, the engagement surface flexing the tab when the plunger is moved to the second plunger position.

10. The syringe of claim 1, wherein the interlocking assembly includes a switch operable from outside the housing to manually switch the interlocking assembly from the first condition to the second condition.

11. The syringe of claim 1, further comprising a locking assembly, the locking assembly configured to inhibit movement of the shroud when moved to the extended position.

12. The syringe of claim 11, wherein the locking assembly includes a protuberance to be received by a corresponding recess.

13. A syringe comprising:

a housing having a proximal end and a distal end, the housing having a reservoir disposed therein;

a plunger to be received by the reservoir, the plunger being moveable between a first plunger position and a second plunger position;

at least one guide element to provide registration between the reservoir and the plunger;

a plunger spring configured to urge the plunger toward the second plunger position when the plunger spring is deployed;

an actuator to deploy the plunger spring;

a needle proximate the distal end of the housing, the needle in fluid communication with the reservoir;

a shroud coupled with the housing, the shroud being moveable between a retracted position and an extended position, the shroud surrounding at least a portion of the needle when in the extended position;

a shroud spring biased to urge the shroud toward the extended position when the shroud spring is deployed; and

an interlocking assembly in communication with the shroud, the interlocking assembly having a first condition to maintain the shroud in the retracted position and a second condition to deploy the shroud spring and allow movement of the shroud toward the extended position.

14. The syringe of claim 13, wherein the at least one guide element is a rail having a proximal end and a distal end, the distal end of the rail attached to a mounting element, the mounting element engaging the reservoir.

15. The syringe of claim 14, wherein the mounting element is a retaining ring.

16. The syringe of claim 14, wherein the mounting element surrounds a proximal end of the reservoir.

17. The syringe of claim 14, wherein the mounting element surrounds a distal end of the reservoir.

18. The syringe of claim 13, wherein the guiding element is a recess defined in a guide structure, and the recess is configured to receive a protrusion extending from the plunger.

19. A method of delivering a beneficial agent to a patient, the method comprising the steps of:

providing a syringe including

a housing having a proximal end and a distal end, the housing having a reservoir disposed therein,

a plunger to be received by the reservoir, the plunger being moveable between a first plunger position and a second plunger position,

a plunger spring configured to urge the plunger toward the second plunger position when the plunger spring is deployed,

an actuator to deploy the plunger spring,

a needle proximate the distal end of the housing for delivering beneficial agent from the reservoir to a patient,

a shroud coupled with the housing, the shroud being moveable between a retracted position and an extended position, the shroud surrounding at least a portion of the needle when in the extended position,

a shroud spring biased to urge the shroud toward the extended position when the shroud spring is deployed, and

an interlocking assembly in communication with the shroud, the interlocking assembly having a first condition to maintain the shroud in the retracted position and a second condition to deploy the shroud spring and allow movement of the shroud toward the extended position;

loading beneficial agent in the reservoir of the syringe;

positioning the syringe at an injection site of a patient;

moving the plunger toward the second plunger position to dispense the beneficial agent from the reservoir through the needle; and

switching the interlocking assembly to the second condition to deploy the shroud spring and allow movement of the shroud toward the extended position.

20. The method of claim 19, wherein the needle is in fluid communication with the reservoir when the plunger is moved toward the second plunger position.

21. The method of claim 19, wherein the moving step includes actuating the actuator to deploy the plunger spring.

22. The method of claim 19, wherein the needle of the syringe provided by the providing step is displaceable from a first needle position to a second needle position when the plunger is moved from the first plunger position toward the second plunger position, the needle having a needle point extending from the housing when in the second needle position;

and further wherein the positioning step includes placing the distal end of the housing against the injection site.

23. The method of claim 19, wherein the interlocking assembly of the syringe provided by the providing step is coupled with the plunger so as to be switched from the first condition to the second condition when the plunger is moved to the second plunger position;

and further wherein the switching step is performed by moving the plunger to the second plunger position.

24. The method of claim 19, wherein movement of the shroud toward the extended position provides an indication to a patient that beneficial agent has been injected.