Protective membrane for reconfiguring a workpiece

• US 6,805,703 B2
• Filed: 09/18/2001
• Issued: 10/19/2004
• Est. Priority Date: 09/18/2001
• Status: Expired due to Term

• Current Assignee: Boston Scientific Scimed (Boston Scientific Corporation)
• Original Assignee: Scimed Life Systems Incorporated (Boston Scientific Corporation)
• Inventors: McMorrow, David
• Primary Examiner(s): Reip, David O.
• Assistant Examiner(s): Sam, Charles H.
• Application Number:
  US09/954,185
• Publication Number:
  US 20030055481A1
• Time in Patent Office: 1,127 Days
• Field of Search: 606/194, 606/198, 623/1, 425/517
• US Class Current: 623/1.11
• CPC Class Codes: A61F 2/82 Devices providing patency to, or preventing collapsing of, tubular structures of the body, e.g. stents stent-grafts for tubular structures of the body other than blood vessels A61F2/04; stent-grafts for blood vessels A61F2/07; instruments specially adapted for placement or removal of stents or stent-grafts A61F2/95; for closing wounds, or holding wounds closed A61B17/04 - A61B17/115; dilators A61M29/00
• CPC Class Codes: A61F 2/95 Instruments specially adapted for placement or removal of stents or stent-grafts

Abstract

A method of protecting the coating on a reconfigurable coated workpiece having a first end and a second end is provided in one embodiment of the present invention. This embodiment includes providing an encasing hollow deformable membrane, positioning the first end of the reconfigurable coated workpiece adjacent to an entrance orifice of the membrane, enlarging the entrance orifice and the inside cavity of the membrane, inserting the reconfigurable coated workpiece into the enlarged entrance orifice and into the inside cavity and decreasing the size of the inside cavity of the membrane until an inside surface of the cavity contacts the coating of the workpiece.

Claims

1. A method of protecting the coating on a reconfigurable coated workpiece having a first end and a second end, the method comprising:

providing an encasing hollow deformable membrane, the membrane having an entrance orifice, the membrane having an inside cavity;

positioning the first end of the reconfigurable coated workpiece adjacent to the entrance orifice of the membrane;

enlarging the entrance orifice and the inside cavity of the membrane;

inserting the reconfigurable coated workpiece into the enlarged entrance orifice and into the inside cavity; and

decreasing the size of the inside cavity until an inside surface of the inside cavity contacts the coating of the workpiece.

2. The method of claim 1 wherein the workpiece is a medical implant.

3. The method of claim 1 further comprising:

reconfiguring the reconfigurable coated workpiece from a first configuration to a second configuration.

4. The method of claim 3 wherein reconfiguring the reconfigurable coated workpiece includes applying a compressive force to an outside surface of the membrane.

5. The method of claim 1 wherein enlarging the entrance orifice and the inside cavity includes injecting a pressurized fluid into the membrane.

6. The method of claim 3 wherein the reconfigurable coated workpiece is carried on a distal portion of a carrier device.

7. The method of claim 6 wherein the reconfigurable coated workpiece is a coated stent and wherein the carrier device is a catheter.

8. The method of claim 7 wherein the cross-section of the inside cavity of the membrane in its resting non-expanded state is smaller than the cross-section of the coated stent in the second configuration.

9. The method of claim 1 wherein the coating of the workpiece includes a polymer carrying a therapeutic.

10. The method of claim 1 wherein the membrane is tube-like and also contains an exit orifice.

11. The method of claim 1 wherein the membrane includes compounds selected from a group consisting of latex, silicone, polyurethane, chloroprene and nitrile.

12. The method of claim 10 wherein the membrane has a thickness of about 0.3 mm.

13. The method of claim 1 wherein the reconfigurable coated workpiece is either a stent, a graft, a stent graft or a vena cava filter.

14. The method of claim 1 further comprising:

placing a protective covering around an outside surface of the membrane.

15. The method of claim 14 wherein the protective covering is a monofilament nylon braided sleeve.

16. The method of claim 1 further comprising:

providing a coated medical implant as the coated workpiece comprising;

a frame,

the frame expandable from a first configuration to a second configuration, the frame having external coating, the coating having a deliverable therapeutic.

17. The method of claim 1 further comprising:

providing a hollow reconfiguration chamber comprising a brace sized to support and in contact with an entrance orifice of the hollow deformable membrane having an internal surface, the internal surface of the hollow deformable membrane in fluid communication with a source of pressurized fluid.

18. The method of claim 1 further comprising:

a means for supporting and holding open an entrance orifice of the hollow deformable membrane, the entrance orifice positioned to accept he reconfigurable coated workpiece, the entrance orifice in fluid communication with a source of pressurized fluid, the hollow deformable membrane having an internal cavity cross-section that is smaller than the cross-section of the reconfigurable coated workpiece in a compressed state.

19. The method of claim 7, wherein the stent comprising:

a metallic frame, the frame expandable from a first position to a second position;

a polymeric layer coating at least a portion of the metallic frame, the polymeric layer carrying a therapeutic agent; and

the encasing hollow deformable membrane surrounding the polymer layer, an internal surface of the encasing hollow deformable layer in contact with the polymeric layer.

20. The method of claim 1 wherein the encasing hollow deformable membrane is in the shape of a sleeve.

21. The method of claim 1 wherein the entrance orifice of membrane contains a zip chord.

22. The method of claim 1 wherein the entrance orifice of the hollow deformable membrane is its only orifice.

23. The method of claim 1 wherein the hollow deformable membrane has a thickness substantially between 0.3 mm and 0.6 mm.

24. The method of claim 1 wherein the hollow deformable membrane defines a sleeve having a first orifice and a second orifice.