Underhood electronic integration

• US 6,807,060 B2
• Filed: 02/21/2003
• Issued: 10/19/2004
• Est. Priority Date: 02/21/2003
• Status: Expired due to Fees

• Current Assignee: Visteon Global Technologies Incorporated (Visteon Corporation)
• Original Assignee: Visteon Global Technologies Incorporated (Visteon Corporation)
• Inventors: Lemecha, Myron, Glovatsky, Andrew, Kneisel, Lawrence, Nation, Brenda
• Primary Examiner(s): Thompson, Gregory D.
• Application Number:
  US10/371,531
• Publication Number:
  US 20040163617A1
• Time in Patent Office: 606 Days
• Field of Search: 180/90, 296/189, 296/208, 307/10.1, 165/80.2, 165/80.3, 165/185, 174/16.3, 361/600, 361/679, 361/690, 361/704-721, 361/749, 361/820, 361/831
• US Class Current: 361/707
• CPC Class Codes: B60R 16/0239 Electronic boxes
• CPC Class Codes: H05K 1/189 characterised by the use of a flexible or folded printed circuit H05K3/326 takes precedence
• CPC Class Codes: H05K 3/0058 Laminating printed circuit boards onto other substrates, e.g. metallic substrates H05K1/0281 takes precedence
• CPC Class Codes: H05K 7/20854 Heat transfer by conduction from internal heat source to heat radiating structure H05K7/20863 takes precedence

Abstract

An electronic system generally includes a flatwire electronic site and a flatwire bus electronically connecting the flatwire electronic site and an electronic device in the engine compartment. The flatwire electronic site has a flexible substrate with electronic components attached to the substrate for operation of the electronic device. The flatwire electronic site is mounted to the engine side of the bulkhead for thermal cooling of the flatwire electronic site. A cover is attached to the bulkhead which encloses a flatwire electronic site for environmental protection.

Claims

1. An electronic system for a motor vehicle having a bulkhead separating an engine compartment and a passenger compartment, the bulkhead having an engine side and a passenger side, the engine compartment having an electronic device for performing a vehicle function, the electronic system comprising:

a flatwire electronic site having a flexible substrate and electronic components attached to the substrate for operation of the electronic device;

a flatwire bus electronically connected to the flatwire electronic site and the electronic device in the engine compartment for transmitting signals therebetween;

the flatwire electronic site being mounted to the engine side of the bulkhead for thermal cooling of the flatwire electronic site; and

a cover attached to the bulkhead and enclosing the flatwire electronic site for environmental protection.

2. The electronic system of claim 1, wherein the flatwire electronic site is mounted directly to the bulkhead.

3. The electronic system of claim 1, wherein the flatwire electronic site is mounted to the bulkhead with a thermal adhesive.

4. The electronic system of claim 1, wherein the flatwire electronic site is mounted to the bulkhead with a thermal grease.

5. The electronic system of claim 1, further comprising a flexible plastic sheet bonded to the flatwire bus for supporting the flatwire bus within the engine compartment.

6. The electronic system of claim 1, wherein the flatwire electronic site is sealed with a conformal coating.

7. The electronic system of claim 1, wherein the electronic device is an injector of an engine.

8. The electronic system of claim 7, wherein the flatwire bus is supported directly on the engine.

9. The electronic system of claim 7, wherein the flatwire electronic site comprises circuitry for an engine control unit.

10. The electronic system of claim 1, wherein the electronic device is a vehicle light.

11. The electronic system of claim 1, wherein the cover provides electromagnetic shielding.

12. The electronic system of claim 1, wherein the flatwire electronic site is bonded into the cover.

13. The electronic system of claim 1, further comprising a second flatwire electronic site mounted to the engine side of the bulkhead, the second flexible electronic site being electronically connected to the first electronic site via the flatwire bus.

14. The electronic system of claim 13, wherein the flatwire bus electronically connects the flatwire electronic sites together.

15. The electronic system of claim 13, wherein the flatwire bus includes a flatwire takeout directly linking the flatwire electronic site to the electronic device.

16. The electronic system of claim 1, further comprising a second flatwire electronic site mounted to the engine side of the bulkhead, the second flatwire electronic site having a flexible substrate and electronic components attached to the substrate for operation of a second electronic device in the engine compartment.

17. An electronic system for a motor vehicle having a bulkhead separating an engine compartment and a passenger compartment, the bulkhead having an engine side and a passenger side, the engine compartment having electronic devices for performing vehicle functions, the electronic system comprising:

a first flatwire electronic site having a flexible substrate and electronic components attached to the substrate for operation of the electronic device;

a second flatwire electronic site having a flexible substrate and electronic components attached to the substrate for operation of the electronic device;

a flatwire bus electronically connecting the first and second flatwire electronic sites and the electronic devices in the engine compartment for transmitting signals therebetween; and

the first and second flatwire electronic sites being mounted to the engine side of the bulkhead for thermal cooling.

18. The electronic system of claim 17, wherein the first and second flatwire electronic sites are mounted directly to the bulkhead.

19. The electronic system of claim 17, wherein the first and second flatwire electronic sites are mounted to the bulkhead with a thermal adhesive.

20. The electronic system of claim 17, wherein the flatwire bus includes a first flatwire takeout and a second flatwire takeout, the first flatwire takeout directly linking the first flatwire electronic site to an electronic device, the second flatwire takeout directly linking the second flatwire electronic site to an electronic device.