LED lamp with prismatic cover lens

• US 6,808,293 B2
• Filed: 02/26/2003
• Issued: 10/26/2004
• Est. Priority Date: 06/27/2001
• Status: Expired due to Term

• Current Assignee: Nichia Corporation
• Original Assignee: Nichia Corporation
• Inventors: Kato, Masaru, Watanabe, Kazunori
• Primary Examiner(s): O'Shea, Sandra
• Assistant Examiner(s): Negron, Ismael
• Application Number:
  US10/362,753
• Publication Number:
  US 20040095768A1
• Time in Patent Office: 608 Days
• Field of Search: 362/3, 362/11, 362/16, 362/459, 362/540, 362/543, 362/544, 362/545, 362/227, 362/234-237, 362/240, 362/244, 362/257, 362/310, 362/311, 362/317, 362/326, 362/332, 362/335-337, 362/339, 362/800
• US Class Current: 362/244
• CPC Class Codes: F21V 5/00 Refractors for light sources characterised by cooling arrangements F21V29/504
• CPC Class Codes: F21Y 2115/10 Light-emitting diodes [LED]
• CPC Class Codes: G08G 1/095 Traffic lights
• CPC Class Codes: H10K 59/17 Passive-matrix OLED displays
• CPC Class Codes: H10K 59/35 comprising red-green-blue [RGB] subpixels
• CPC Class Codes: H10K 71/13 using printing techniques, e.g. ink-jet printing or screen printing
• CPC Class Codes: H10K 71/18 using non-liquid printing techniques, e.g. thermal transfer printing from a donor sheet
• CPC Class Codes: H10K 85/1135 Polyethylene dioxythiophene [PEDOT]; Derivatives thereof
• CPC Class Codes: H10K 85/114 Poly-phenylenevinylene; Derivatives thereof
• CPC Class Codes: H10K 85/151 Copolymers

Abstract

The LED lamp includes a plurality of light emitting diodes and a cover lens arranged so that light emitted by the plurality of light emitting diodes is output through the cover lens. The cover lens has a plurality of prisms including a plurality of first prisms formed on the inner surface thereof, and a direction and shape of the incident surfaces of the first prisms are set such that the first prisms output light in first luminous intensity distribution patterns that are substantially equal to each other.

Claims

1. An LED lamp comprising:

a plurality of light emitting diodes;

a cover lens having an inner surface with a plurality of prisms, said light emitting diodes and said cover lens being arranged so that each of said prisms receives light emitted by each of said light emitting diodes, each of said prisms being shaped and arranged to emit light received from said light emitting diodes in a substantially identical luminous intensity distribution pattern.

2. The LED lamp of claim 1, wherein a direction of the light emitted by each of said prisms in a vertical plane with respect to said cover lens is based on an orientation of an incident surface of each of said prisms, and a diffusion of the light emitted by each of said prisms in a horizontal plane with respect to said cover lens is based on a shape of said incident surface of each of said prisms.

3. The LED lamp of claim 1, wherein said cover lens has a spherical external surface with a radius of curvature of no greater than 500 mm.

4. The LED lamp of claim 1, wherein said light emitting diodes and said cover lens are arranged so that an angle between a line connecting one of said light emitting diodes located at an outermost position with respect to a central axis of said cover lens with an inner surface of a periphery of said cover lens, and the central axis of said cover lens is in a range of 30°

to 60°

.

5. The LED lamp of claim 1, wherein said plurality of prisms comprises a plurality of first prisms, each of said first prisms being shaped and arranged to emit light received from said light emitting diodes in a substantially identical first luminous intensity distribution pattern, said inner surface further having a plurality of second prisms, each of said second prisms being shaped and arranged to emit light received from said light emitting diodes in a substantially identical second luminous intensity distribution pattern.

6. The LED lamp of claim 5, wherein said first prisms and said second prisms are arranged in pairs, each pair consisting of one of said first prisms and one of said second prisms, said pairs being arranged on said inner surface of said cover lens according to a rule.

7. The LED lamp of claim 5, wherein said first prisms and said second prisms are oriented so that said second prisms emit light in a direction below a direction of light emitted from said first prisms.

8. The LED lamp of claim 5, wherein a direction of the light emitted by each of said second prisms in a vertical plane with respect to said cover lens is based on an orientation of an incident surface of each of said second prisms, and a diffusion of the light emitted by each of said second prisms in a horizontal plane with respect to said cover lens is based on a shape of said incident surface of each of said second prisms.

9. The LED lamp of claim 8, wherein a direction of the light emitted by each of said first prisms in a vertical plane with respect to said cover lens is based on an orientation of an incident surface of each of said first prisms, and a diffusion of the light emitted by each of said first prisms in a horizontal plane with respect to said cover lens is based on a shape of said incident surface of each of said first prisms.

10. The LED lamp of claim 5, wherein said light emitting diodes are arranged based on a required overall luminous intensity distribution pattern for said LED lamp.

11. The LED lamp of claim 10, wherein said light emitting diodes are arranged so that no more than 40% of a total number of said light emitting diodes are located below a horizontal plane that includes a central axis of said cover lens.

12. The LED lamp of claim 11, wherein said light emitting diodes and said cover lens are arranged so that an angle between a line connecting one of said light emitting diodes located at an outermost position with respect to the central axis of said cover lens with an inner surface of a periphery of said cover lens, and the central axis of said cover lens is in a range of 30°

to 60°

.