Microchip devices for delivery of molecules and methods of fabrication thereof
First Claim
1. A method of fabricating an implantable microchip device for the controlled release of drug molecules, the method comprising:
- molding or casting a material in a mold to form a substrate for use in an implantable drug delivery device, wherein a surface of the mold has a plurality of protrusions which form reservoirs in the substrate;
microinjecting or inkjet printing a fluid to form a reservoir can at one end of each of said reservoirs, said fluid being a solution comprising a cap material in a solvent, a suspension comprising a cap material in a nonsolvent, or a liquefied cap material; and
filling the reservoirs with a release system comprising drug molecules to be released.
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Accused Products
Abstract
Methods of manufacturing microchip devices are provided for controlled release of molecules, such as drugs. Methods include compression molding and casting, alone or in combination with microfabrication techniques. In preferred embodiments, devices are made by (1) filling a die with a polymer powder; (2) compressing the powder to form a polymer preform; (3) thermal compression molding the preform to form a substrate in a mold having a plurality of protrusions that form reservoirs in the substrate; and (4) filling the reservoirs with a release system comprising the molecules to be released. Alternatively, ceramic devices are formed by casting the substrate from a ceramic powder or a slurry using a mold having protrusions that form reservoirs in the substrate. Control over the release rate and time of the molecules from the reservoirs of the microchip device is provided by incorporating release systems and/or reservoir caps.
198 Citations
29 Claims
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1. A method of fabricating an implantable microchip device for the controlled release of drug molecules, the method comprising:
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molding or casting a material in a mold to form a substrate for use in an implantable drug delivery device, wherein a surface of the mold has a plurality of protrusions which form reservoirs in the substrate;
microinjecting or inkjet printing a fluid to form a reservoir can at one end of each of said reservoirs, said fluid being a solution comprising a cap material in a solvent, a suspension comprising a cap material in a nonsolvent, or a liquefied cap material; and
filling the reservoirs with a release system comprising drug molecules to be released. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9, 14, 16, 17, 18, 19, 20, 21, 22)
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10. A method of fabricating an implantable microchip device for the controlled release of drug molecules, the method comprising:
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providing a substrate for use in an implantable drug delivery device;
forming a plurality of reservoirs in the substrate;
microinjecting or inkjet printing a fluid to form a reservoir cap at one end of each of said reservoirs, said fluid being a solution comprising a cap material in a solvent, a suspension comprising a cap material in a nonsolvent, or a liquefied cap material; and
depositing a thin film of conductive material on one or more surfaces of the substrate to form electrodes near, in, or partially covering the reservoirs; and
filling the reservoirs with a release system comprising drug molecules to be released. - View Dependent Claims (11, 12, 13, 15, 23, 24)
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25. A method of fabricating an implantable drug delivery device for the controlled release of drug molecules, the method comprising:
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molding or casting a material in a mold to form a substrate, wherein a surface of the mold has a plurality of protrusions which form reservoirs in the substrate, and the material comprises a biodegradeable polymer selected from the group consisting of poly(anhydrides), polyphosphazenes, pseudo poly(amino acids), and poly(esters);
microinjecting or inkjet printing a fluid to form a reservoir cap at one end of each of said reservoirs, said fluid being a solution comprising a cap material in a solvent, a suspension comprising a cap material in a nonsolvent, or a liquefied cap material; and
filling the reservoirs with a release system comprising drug molecules to be released. - View Dependent Claims (26, 27, 28, 29)
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Specification